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KS1000 CR Insulated Roof Panel System, PIR

Third party certifications:

BBA Agrément Certificate
Certificate type

Curved Roof (CR), secret-fix, shallow-profiled, polyisocyanurate insulated roofing system with steel panels and raised side joints.

Jump to:

+44 (0)1352 716100 www.kingspanpanels.co.uk

Application

Curved roofs with a minimum radius of 150 m.

Description

Curved Roof (CR), secret-fix, shallow-profiled, polyisocyanurate insulated roofing system with steel panels and raised side joints.

Features and benefits:

Upstand profile along panel side joint with minor profiles across the panel width.

Secret-fix appearance is created by elevated and capped fasteners clipped on site.

Panels are immune to attack from mould, fungi, mildew and vermin.

No urea-formaldehyde is used in the construction.

Panels are not deleterious.

Cover width: 1000 mm.

Applications:

Curved roofs with a minimum radius of 150 m.

Approvals:

CE marked to BS EN 14509: 2013.

Fire

The external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 2009 and Part 7: 1997).

The panel is rated SAA when tested to BS 476 Part 3: 2004.

- FIREsafe system:

FM approval to FMRC 4880 and 4471 Class 1 fire classification, unlimited height, for roof applications.

Reaction to fire classification according to BS EN 13501-1:2007+A1:2009: B-s1d0.

LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for LPCB approval and is certified to LPS 1181 Grade EXT-B.

Purlins, side rails and platforms supports:

Framed roof structure to be specified separately to include the following as required:

Multibeam purlins.

Multibeam eaves beams.

Cold-formed cleader angles.

Purlin cantilevers.

Cladding junctions.

Multichannel platform supports.

Multichannel trimmers.

Rafter stays (RNA/ RNB).

Warranties:

Maintenance and inspection free external coating: 40 years. Manufacturer’s external coating warranty to be available on project completion and be fully transferrable for future changes of building ownership.

Thermal performance: 25 years.

Structural performance: 25 years.

General information

Uniclass 2015

Ss_30_40_55_54 Metal insulating sandwich panel roof systemsPrimary

H43/10 Metal insulating sandwich panel

H43/120 Metal insulating sandwich panel

Specification data - Metal insulating sandwich panel roof systems

Product Reference	KS1000 CR Roof Panel System, PIR
Design	Insert drawing reference or similar.
Panel	-
Core insulation	ECOsafe and FIREsafe polyisocyanurate (PIR)
Thermal conductivity	0.18 W/m²K Core thickness: 115 mm; overall thickness: 150 mm. 0.21 W/m²K Core thickness: 100 mm; overall thickness: 135 mm. 0.25 W/m²K Core thickness: 80 mm; overall thickness: 115 mm. 0.31 W/m²K Core thickness: 60 mm; overall thickness: 95 mm. 0.46 W/m²K Core thickness: 45 mm; overall thickness: 80 mm.
External facing	-
Material	Steel, 0.5 mm-thick
Colour/ Finish	Kingspan Spectrum, Diamond, colour Consult manufacturer's literature and insert requirements. Kingspan Spectrum, Metallic, colour Consult manufacturer's literature and insert requirements. Kingspan Spectrum, Solid, colour Consult manufacturer's literature and insert requirements. Kingspan XL Forté™, Crescendo, colour Consult manufacturer's literature and insert requirements. Kingspan XL Forté™, Symphony, colour Consult manufacturer's literature and insert requirements. Kingspan XL Forté™, Vivace, colour Consult manufacturer's literature and insert requirements.
Internal facing	-
Material	Steel, 0.4 mm-thick
Colour/ Finish	CLEANsafe 15 Kingspan AQUAsafe Kingspan AQUAsafe 55 Kingspan CLEANsafe 120 Stainless steel
Panel length	See ‘Options’ and insert requirements.
Primary fasteners	-
Number/ location	See ‘Options’ and insert requirements.
Secondary fasteners	-
Number/ location	See ‘Options’ and insert requirements.
Handing	As design Left handed Right handed
Ridge filler	Not required Profiled ridge filler
Cavity barriers	Not required Kingspan Kooltherm®
Cavity closers	Not required Kingspan Kooltherm®
Fascia	-
Material	As roofing panel As design Insert requirements.
Support	Consult manufacturer and insert requirements.
Fasteners	Consult manufacturer and insert requirements.
Jointing	Consult manufacturer and insert requirements.
Soffit	-
Material	As roofing panel As design Insert requirements.
Support	Consult manufacturer and insert requirements.
Fasteners	Consult manufacturer and insert requirements.
Jointing	Consult manufacturer and insert requirements.
Gutters	-
Type	Not required Kingspan External Highline Kingspan Insulated Membrane Lined
Support	Consult manufacturer and insert requirements.
Fasteners	Consult manufacturer and insert requirements.
Jointing	Consult manufacturer and insert requirements.
Accessories	Consult manufacturer and insert requirements.
Fabrications	Not required Flashings Specialist Consult manufacturer and insert requirements.
Rooflights	Not required Kingspan Day-Lite Kapture To be specified separately.
Personal fall protection	Not required Safepro 2 To be specified separately. Safeside To be specified separately.

Standard product features

Single figure weighted sound reduction index (Rw):

25 dB.

Product Options

Roofing panels:

- External facing:

- Colour/ Finish:

ARS abrasion resistant: 28 µm-thick polyester or polyurethane resin reinforced with polyamide high durability coating with exceptionally good handling characteristics.

Kingspan XL Forté™, colour: Multi-layer organic coating, embossed with a traditional leather-grain finish.

Kingspan Spectrum, colour: Coated semi-gloss finish with slight granular effect.

Mill finish: Stucco embossed with lacquer.

Polyvinylidene fluoride (PVDF), colour: 25 µm-thick stoved fluorocarbon coating which has excellent colour stability even at temperatures as high as 120°C.

- Internal facing:

- Colour/ Finish:

CLEANsafe 15: For use as the internal lining of insulated panels. Standard colour is “bright white” with an easily cleaned surface.

Kingspan AQUAsafe: Developed for use as the internal lining of insulated panels to suit high humidity internal environments.

Kingspan AQUAsafe 55: For use as the internal lining of insulated panels to swimming pool internal environments.

Kingspan CLEANsafe 120: For use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis.

Stainless steel: For use as the internal lining of insulated panels in buildings with a very aggressive or corrosive internal environment.

- Weight (0.5/ 0.4 mm steel):

0.18 W/m²K: 8.2 kg/m².

0.21 W/m²K: 7.6 kg/m².

0.25 W/m²K: 6.8 kg/m².

0.31 W/m²K: 6.0 kg/m².

0.46 W/m²K: 5.4 kg/m².

- Length:

Available 1.8–29 m; consult manufacturer for details of standard sizes.

- Primary fasteners:

Minimum two fasteners for each purlin position at sides of panel. Subject to wind loading; consult manufacturer's installation guide for details.

There may also be a requirement for applying a 4 mm diameter butyl rubber sealant / gun-grade vapour seal at the base of the side joint, dependant on project specification.

- Secondary fasteners:

- End laps:

38 mm-long tail stitching screws with 19 mm sealing washers. Five per panel, applied from centre outwards, ensuring stitching screws penetrate the factory fitted stitching plate.

- Side joints:

Snap-on cover caps; Stitching screw or sealed rivet at eaves or through capping end lap. Anti-condensation tape (factory applied) between panels.

At all ridge locations, gun grade sealant to be applied across the panel side joints in line with the profiled ridge filler location, to close off the cover cap end.

Rooflights:

Rooflights are to be specified fully elsewhere - see Kingspan Light + Air or consult manufacturer for details.

Kingspan Energy:

- Solar photovoltaics:

Rooftop Solar PV can be installed onto insulated roof panels - consult manufacturer for details.

Literature