FD90 Mineral Core Internal Flush Door Assembly

Third party certifications:
  • QA Certificate

    QA Certificate

    Certificate type

Forza Doors Limited

A range of 90 minute fire rated, 59 mm thick, face finished, internal mineral core door assemblies.

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Description

A range of single or double doors and unequal pairs are suitable for fitting into timber or mineral core composite frames. Matched overpanels in a transomed composite frame are also available. Face finished with totally bespoke hand crafted real wood veneers or commercially available decorative laminates, Forza doors and panels will, when installed, be a perfect partner with other chosen finishes to complete a totally co-ordinated project design.

Fire performance:

Forza FD90 doorsets are approved under IFC Field of Application report PAR/10918/01.

Each Forza fire door carries a unique IFCC tamper-evident label that identifies its audit trail of manufacture and affirms its fire characteristics.

General information

Uniclass 2015

Pr_30_59_24_16 Composite doorsetsPrimary

CAWS

L20/480 Doorsets

L20/55 Doorsets

Specification data - Composite doorsets

Product Reference

FCW90

90 minutes to BS 476-22:1987.

FCW90S

90 minutes to BS 476-22:1987 and cold smoke control to BS 476-31.1.

Type

A – Single leaf

B – Double equal leaves

C – Double unequal leaves

D – Single leaf and overpanel - Composite transom frame only.

E – Double equal leaves and overpanel - Composite transom frame only.

F – Double unequal leaves and overpanel - Composite transom frame only.

Facings

-

Type

High Pressure Laminate, colour

Insert laminate manufacturer's colour reference.

PVC, high impact, colour

Insert manufacturer's colour reference.

Wood veneer

Insert species.

Finish/Colour

Lacquered

Two coats high solid UV cured lacquer; clear/ 30% gloss/ other. Insert requirements.

Limed wash

Finished with one coat high solid UV clear lacquer, 30% gloss.

Primed only

Forza primed coat (FPC) for painting by others.

Stained, colour

Insert colour required – finished with two coats high solid UV clear lacquer, 30% gloss.

Lippings

Concealed

Exposed

Frame

-

Profile

Consult manufacturer for further details

FrameMaterial

Hardwood

Minimum density: 650 kg/m³.

Mineral core composite

Finish/ Colour

Lacquered

Two coats of clear/ tinted lacquer, 20% gloss/ other – insert requirements.

Primed only

One/ two coats for paint finishing by others.

Stained, colour

Insert colour required, finished with two coats of high-solid acid-catalysed lacquer.

Vision panels

-

Type

V11

V12

V14

V16

Ironmongery

Consult Forza guidance on FD90 hardware.

Standard product features

Door leaf core:

Rail and stile composite mineral core 51 mm thick (average density 240 kg/m³) faced with two layers of 4 mm MDF (minimum density 640 kg/m³). Overall thickness: 59 mm.

Glazing:

  • Bead profile: Steel ‘Z’ section bead.
  • Glass: 5 mm Firelite.

Performance:

  • Modulus of rupture (ASTM C 133, minimum): 900 psi.
  • Compressive strength (ASTM C 109-93, minimum): 1586 psi.

Product Options

Lippings:

Concealed/ exposed near match timber hardwood lipping to all four edges before or after applying face finish. Minimum standard finished 3 mm square.

Door frame:

  • Composite mineral core/ 2 mm lippings and 2 mm face veneers. Minimum dimensions: 104 x 47 mm.
  • Timber: Hardwood, 650 kg/m³. Minimum dimensions: 90 x 38 mm.
  • Integral stop/ applied stop 30 mm x 12 mm.

Wood veneer facings:

A wide range of veneers are available, offering a variety of cuts, grain directions and layon matching, including:

  • Book match veneer layon.
  • Random match veneer layon.
  • Slip match veneer layon.

Consult manufacturer for further details.

Vision panels:

Consult manufacturer for further details regarding size and position.

Perimeter seals:

Factory fitted to leaf(s)/ frame, PVC cased intumescent/ smoke/ acoustic seals to manufacturer's choice to meet fire and smoke control and sound insulation as specified in applicable test report or assessment (combined seals permitted).

Literature
Third party certifications
  • IFC Certification Ltd: FRTD 497 : Fire performance scheme
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