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FD60 Single Door Flush Frame - Vision Panel 1

FD60 Single Door Flush Frame - Vision Panel 1

Forza Doors Limited Third party certifications:
  • QA Certificate

    QA Certificate

    Certificate type

A range of 60 minute fire-rated, face finished internal flush doors.

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+44 (0)1403 711126 www.forza-doors.com

Application

For internal use. Suitable for fitting into aluminium, timber or steel frames.

Description

A range of single doors and matched-over panels, face finished with bespoke handcrafted real wood veneers or commercially available decorative laminates. The product is rated BS 476-22 fire resistant for 60 minutes.


Features and benefits:

  • Approved under IFC Field of Application report PAR/10896/01 for use within aluminium, timber or steel frames utilized in the UK interior fit-out construction industry.
  • Each Forza fire door carries a unique IFCC label that identifies its audit trail of manufacture and affirms its fire characteristics.
  • Vision panels are suitably fitted with glass to provide non-fire, FD60/0, FD60/30, FD60/60 and acoustic performance. Other more project specific styles such as half oval or triangles are also available.
  • A wide range of veneers are available, offering a variety of cuts, grain directions and lay-on matching.
  • Mechanical test to BS EN 1192: (EN 947, EN 948, EN 949, EN 950) Severe Duty (class 4) and DD171:1987: Severe Duty.
  • Cycling tests to BS EN 1191 (classification to EN 12400): Heavy Duty (class 7).

General information

Color

Face finished with real wood veneers or laminate.


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Finish

Lacquered

Two coats high solid UV cured lacquer; clear/ 30% gloss/ other.

Limed wash

Finished with one coat high solid UV clear lacquer, 30% gloss.

Primed

Forza primed coat (FPC) for painting by others.

Stained

Finished with two coats high solid UV clear lacquer, 30% gloss.

Material

Timber

Three layer wood particleboard high performance door core conforming to BS EN 312-2 (Type P2).


Glass

Shape

Rectangle

With square aperture.

Size

Bespoke based on drawing/ schedule reference number.   Single aperture: 450 x 450 mm (h x w).


Uniclass

Pr_30_59_24_97 Wood doorsetsPrimary

CAWS

L20/410 Wood doorsets

L20/480 Doorsets

L20/55 Doorsets

Specification data - Wood doorsets Enhanced data

Third party accreditation

IFC Field of Application report PAR/10896/01/ FSC CU-COC-104313, PEFC CU-PEFC-816129.

  • IFC Certification Ltd: Fire Performance Scheme (product certificate FRTD 497).
  • Control Union Certifications: FSC Forestry stewardship Council (Certificate CU-COC-816129).
  • Control Union Certifications: PEFC Programme endorsement forestry certification (CU-PEFC-816129).
  • Indoor air quality: Door core complies to E1 BS EN 13986: 2004.


Standard

Door assembly fire integrity BS 476-22. Glass safety rating to BS 6206 (BS EN 12600).

Glass code GFP13: Class B (2B2)

Glass code GFP16/ GFP16MF: Class B (2B2)

Glass code GFS12: Class A (1C1)

Glass code GFP20/ GFP20MF: Class A (1B1)

Glass code GFSP15: Class A (1B1).

Wood in joinery standard

To BS EN 942.

Configuration

A - Single leaf.

D - Single leaf and overpanel.

Unavailable in steel frame.

G - Single leaf and glazed fan light.

Unavailable in steel frame.

J - Single leaf and sidelight(s).

Doorset size

Insert requirements from drawing/ schedule reference number where appropriate.


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Format

Timber internal flush doors.

Performance

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Fire performance

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Fire integrity

To BS 476-22, 60 minutes.

Fire insulation

Unrated.

FCS60/0.

To BS 476-22, 30 minutes.

FCS60/30.

To BS 476-22, 60 minutes.

FCS60/60.

Smoke control

To BS 476-31-1.

Reaction to fire

To BS 476-7.

Acoustic performance

Unrated.

Supplied standard.

To BS EN ISO 140-3:1995, sound reduction index Rw 32 dB.

To BS EN ISO 140-3:1995, sound reduction index Rw 33 dB.

To BS EN ISO 140-3:1995, sound reduction index Rw 35 dB.

To BS EN ISO 140-3:1995, sound reduction index Rw 44 dB maximum.

Strength and durability

Mechanical test to DD171: 1987 clauses 4.3, 4.4, 4.9, 4.10, 4.11. Severe Duty. Mechanical test to BS EN 1192 (EN947, EN948, EN949, EN950). Severe Duty (class 4). Cycling tests to BS EN 1191 (classification to EN 12400). Heavy Duty (Class 7).

To BS EN 1192, Class 4.

To BS EN 1192, Class 7.

Thermal

U-value available, refer to manufacturer.

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Frame

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Material

Timber hardwood or MDF to comply with performance and appearance required. Profile: integral stop/ loose stop/ rebated/ shadow gap. Consult Forza for suitable materials, profiles and dimensions to meet requirements.

Hardwood (minimum density 640 kg/m³).

MDF (minimum density 700 kg/m³).

Stainless steel, grade 304.

Steel frame by others. 1.5 mm-thick rolled stainless steel, minimum face width excluding stop 28 mm (single acting), minimum face depth 100 mm, minimum stop depth 12 mm.

Stainless steel grade 316.

Steel frame by others. 1.5 mm-thick rolled stainless steel, minimum face width excluding stop 28 mm (single acting), minimum face depth 100 mm, minimum stop depth 12 mm.

Mild steel.

Steel frame by others. 1.5 mm-thick rolled mild steel, minimum face width excluding stop 28 mm (single acting), minimum face depth 100 mm, minimum stop depth 12 mm.

Aluminium.

Aluminium frame by others. 2 mm-thick aluminium, minimum grade 6063-T6, minimum face width excluding stop 30 mm (single acting), minimum frame depth 85 mm, minimum stop depth 12 mm.

Appearance class

Timber in accordance with BS EN 942.

J10.

J20.

J30.

J40.

Threshold

Non combustible.

Perimeter seals or inserts

In accordance with manufacturer installation instructions and/ or BS8214: 2016.

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Finish

Lacquered.

Two coats of high-solid acid catalyst lacquer, clear/ tinted, 20% gloss.

Stained.

Colour and finished with two coats high-solid acid-catalyzed lacquer.

Primed.

One or two coats for paint finishing by others.

Colour

Consult manufacturer and insert requirements.


Installation fasteners

In accordance with Forza Installation Instructions.

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Door leaf

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Thickness

54 mm.

Core

Three layer wood particleboard core to BS EN 312-2 (Type P2). Composition L softwood (Spruce, Pine, Larch) with hardwood (Birch, Chestnut) and sawmill residue/ recycled wood fibre.

Average bulk density: 630 kg/m³.

Weight (nominal, at 54 mm): 34 kg/m².

Solid core.

Appearance class

Veneer in accordance with BS EN 942.

J10.

J20.

J30.

J40.

Panel details

Applied bead panel effect moulding or profile.

Solid hardwood - refer to manufacturer.

Minimum density 640 kg/m³.

Timber quality and moisture content in accordance with BS EN 942.

Perimeter liner and vertical mullions: Minimum depth 79 mm x minimum thickness 32 mm.

Door mullion/ frame and transoms: Minimum depth 79 mm x minimum thickness 44 mm.

Flush bead: Minimum depth (to suit glass) x minimum thickness 37 mm.

Veneer wrap MDF:

Minimum density 700 kg/m³ edge lipped with 4–9 mm hardwood timber.

Moisture content in accordance with BS EN 942.

Perimeter liner/ door and vertical mullions/ transoms: Minimum depth 79 mm x minimum thickness 45 mm.

Flush bead: Minimum depth (to suit glass) x minimum thickness 37 mm.

Facings

Primed.

Factory sprayed.

Timber veneer.

HPL laminate.

Species

American white oak.

European oak.

Ash.

Walnut.

Beech.

Cherry.

Other.

Insert requirement.

Cut

Contact manufacturer for samples.

Crown cut veneer.

Straight cut veneer.

Rift cut veneer.

Quarter cut veneer.

Slip matched cut veneer.

Book matched cut veneer.

Random matched cut veneer.

Lippings

Veneered, concealed to match face.

Veneered, to contrast face.

Laminate, concealed.

Laminate, exposed.

Perimeter seals

Factory fitted to leaf(s)/ frame, PVC cased intumescent/ smoke/ acoustic seals. Manufacturer’s choice to meet fire and smoke control and sound insulation as specified in applicable test report or assessment. (Combined seals permitted).

Intumescent size: for timber and aluminium frame 1 no. 20 x 4 mm, for steel frame 1 no. 20 x 6 mm.

Intumescent position: central and exposed leaf/ frame, central and concealed leaf.

Fire.

Smoke.

Acoustic.

Finish

Lacquered.

Two coats high solid ultra violet (uv) cured lacquer, clear, 30% gloss / other.

Stained.

Colour and finished with two coats high solid u/v clear lacquer, 30% gloss.

Limed wash.

Finished with one coat high solid u/v clear lacquer, 30% gloss.

Glazing

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Type

Single aperture: 450 x 450 mm (h x w).

Clear fire glass.

Wired fire glass.

Vistamatic style.

Flush cassette.

Other.

Consult manufacturer and insert requirements.

Manifestation

Approved Document M1/M2 section 3.10h (DDA).

Beading

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Type

Standard beads are cloak ‘hockey stick’ and flush ‘quirk’ styles but project specific designs can be manufactured as required. All beads are chosen to complement the face veneer or laminate and are suitably either lacquered, painted or primed for paint. Steel or aluminium cover beads are also available for certain vision panel designs.

Cloak (Hockey stick) - chamfered.

Flush (Quirk).

Concealed one side.

Other proprietary.

Subject to approval; insert requirements.

Material

Hardwood.

Steel.

Fixing

Factory fitted.

Door accessories

Refer to 'Forza Hardware Suitability & Installation Guide' for all options.

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Planted stops

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Wood species

Hardwood (minimum density 640 kg/m³).

MDF (minimum density 700 kg/m³).

Appearance class

In accordance with BS EN 942.

J10.

J20.

J30.

J40.

Finish

Primed.

Lacquered.

Stained.

Factory sprayed.

Colour

Consult manufacturer and insert requirements.


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Hardware

As schedule and in accordance with Forza Hardware Suitability & Installation Guide.


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Architraves

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Material

Hardwood.

Minimum density 640 kg/m³.

MDF.

Wood appearance class

To BS EN 942, Class J10.

To BS EN 942, Class J20.

To BS EN 942, Class J30.

To BS EN 942, Class J40.

Finish

Primed.

Lacquered.

Stained.

Factory sprayed.

Accessories

Refer to 'Forza Hardware Suitability & Installation Guide' for all options.

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Digital objects

Platform Compatible Version Certified to
Revit
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1

2.1
IFC
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1

2.1
Download now from NBS National BIM Library

Literature

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

Forza Defining Doors: Timber Veneer & Laminate Doors, Panels and Doorframes

Third party certifications

  • IFC Certification Ltd. : Fire Performance Scheme (product certificate FRTD 497).FSC Forestry stewardship Council (Certificate CU-COC-816129).
  • Control Union Certifications : FSC Forestry stewardship Council (Certificate CU-COC-816129
  • Control Union Certifications : PEFC Programme endorsement forestry certification (CU-PEFC-816129).
  • Quality Assurance - certficate : Indoor air quality: Door core complies to E1 BS EN 13986: 2004.

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