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Bauder Thermoplan T Flexible Polyolefin Single Ply Warm Roof System Adhered or Mechanically Fixed

Bauder Thermoplan T Flexible Polyolefin Single Ply Warm Roof System Adhered or Mechanically Fixed

Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

Bauder Ltd

Single ply Thermoplan T flexible polyolefin warm roof system, incorporating Thermoplan single ply membrane, insulation and air and vapour control layer (AVCL) for adhesive bonding or mechanical fixing.

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+44 (0)1473 257671 www.bauder.co.uk
Description

Single ply Thermoplan T flexible polyolefin warm roof system, incorporating Thermoplan single ply membrane, insulation and air and vapour control layer (AVCL) for adhesive bonding or mechanical fixing.

Bauder Single Ply Thermoplan T Flexible Polyolefin Warm Roof system is suitable for a variety of applications on both new build and refurbishment projects and can be used in warm, cold and inverted roof scenarios. Can also be used for extensive green roof situations. The system can be mechanically fixed or adhesive bonded.

See BBA certification 04/4120. Thermoplan can meet current UK Building Regulations Part B for external fire protection.

Key features:

  • Free from plasticisers, halogens and heavy metals.
  • Membrane is lightweight with high tensile strength of 1200 N/50 mm.
  • High quality polymers ensure membrane stays flexible at -30°C.
  • Membrane has no inherent memory and will not shrink.
  • High performance halogen-free fire retardant.

Benefits:

  • Environmentally friendly and recyclable.
  • Membrane is resistant to tears.
  • Dimensionally stable with long life expectancy.
  • Resistant to European climatic conditions.

General information

Uniclass 2015

Ss_30_40_30_80 Single layer sheet warm roof covering systemsPrimary

CAWS

J42/10 Warm deck roof covering

J42/110 Warm deck roof covering

Specification data - Single layer sheet warm roof covering systems

Product Reference

Bauder Thermoplan T Flexible Polyolefin Single Ply Warm Roof System Adhered or Mechanically Fixed

Primer

Activator-Primer (Canister) APR01 - Black

Air and vapour control layer

TEC DBR

Self-adhesive, peel off release film, aluminium foil faced, elastomeric bitumen, 0.4 mm thick, for mechanically fixed insulation only.

TEC KSD Foil

Self-adhesive, peel off release film, aluminium foil faced, elastomeric bitumen, 1.5 mm thick.

TEC KSD Mica

Self-adhesive, peel off release film, mica faced, elastomeric bitumen, 2.5 mm thick.

Insulation

-

Type

BauderGLAS Flatboard

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderGLAS Tapered

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderROCK Flatboard

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

BauderROCK Tapered

Can only be used with PU Insulation Adhesive – Twin cartridge or mechanically fixed.

EPS Flatboard

EPS Tapered

PIR FA Flatboard

PIR FA Tapered board 1:60

PIR FA-TE Flatboard

Thickness

See ‘Options’ below and insert requirement for your chosen insulation type.

Adhesive

Foil Contact Adhesive – Canister

Not for use with KSD Mica AVCL.

PU Insulation Adhesive – Tin

Not for foil to foil applications (e.g. FA on KSD Foil).

PU Insulation Adhesive – Twin cartridge

Waterproof membrane

Thermoplan T SV

1.2 mm, 1.5 mm, 2 mm polyester reinforced, for all applications except to foil faced insulation by others or existing bitumen waterproofing.

Thermoplan T SV 15 FB

1.5 mm, fleece backed polyester reinforced, for all applications.

Attachment

Membrane and insulation fasteners

Bauder only approves the use of fasteners from manufacturer/supplier companies with associate membership to SPRA. Fasteners are included within the Bauder guarantee when supplied from SFS Group Fastening Technology Ltd when the project is covered by a Bauder Ltd Product and Workmanship guarantee.

PU Fleece Backed Membrane Adhesive - Canister

For adhering T SV 15 FB to all insulation and deck types.

Spray Contact Adhesive

For adhering T SV 15 FB to all insulation types. (Note: this is the only adhesive suitable for T SV 12/ T SV 15/ T SV 20 Non-Fleece Backed). Not suitable for bonding non fleece backed membranes to foil faced insulation by others or existing bitumen waterproofing.

Accessories

See 'Options below and insert requirements.

Standard product features

Primer:

Contact Bauder to confirm substrate suitability if required.

- Activator-Primer (Canister) APR01 - Black:

Synthetic rubber resin-based primer, developed to provide the necessary preparation of substrates prior to the installation of self-adhesive and torch-applied membranes. The spray application offers improved film thickness, speed of application (by up to 50% over roller applied products) and quick drying in a matter of minutes.

  • Coverage: Approx. 96 g/m² (300 mm-wide spray one coat, 192 g/m² two coats). Two coats may be required for very porous substrates.
  • Application temperature: +5 to +30°C.
  • Drying time (at 10°C): 5-10 minutes.
  • Colour: Black.
  • Recoat time if left exposed: Four hours.
  • Suitable substrates: Oriented strand board (OSB); plywood; timber; concrete; lightweight concrete or cementitious materials; metal; Bauder self-adhesive underlayers; existing asphalt and bitumen membranes; polyisocyanurate (PIR) insulation.
  • Non-suitable substrates: Mica finished surfaces (e.g. KSD Mica); Laminated paper-foil faced insulation; expanded polystyrene (EPS) or extruded polystyrene (XPS) insulations; BauderROCK or mineral wool insulation; BauderGLAS or cellular glass insulation; copper; thermoplastic waterproofing membranes.

Product Options

Detailing:

The waterproofing should be turned up by at least 150 mm around features such as rooflights, parapets and service pipes passing through the roof. Detail work to upstands, edge details, flashings, etc. should be carried out using Thermoplan unreinforced TL membrane adhered directly to the substrate using suitable Bauder Membrane Adhesive or mechanically fixed using Thermoplan T membrane. Detailing should be carried out with a separate flashing. Consult Bauder for further information on detailing.

Air and vapour control layer:

- TEC DBR:

Self-adhesive elastomeric bitumen air and vapour control layer (AVCL), with an aluminium foil facing for vapour impermeability. The bottom is a peel off release film, covering self-adhesive bitumen. The product is thinner than other air and vapour control layers and is therefore lightweight. For mechanically fixed insulation only.

  • Width: 1.25 m.
  • Length: 60 m.
  • Thickness: 0.4 mm.
  • Weight: 0.4 kg/m².
  • Reinforcement: Aluminium foil and 50 g/m² polyester.
  • Tensile strength: Length ≥ 950N/50 mm and Diagonal ≥ 750 N/50 mm.
  • Cold bending test: -40°C.
  • Elongation at break: Length and Diagonal ≥ 4%.

- TEC KSD Foil:

Self-adhesive elastomeric bitumen air and vapour control layer (AVCL), with an aluminium foil facing for vapour impermeability. The bottom is a peel off release film, covering self-adhesive bitumen.

  • Width: 1 m.
  • Length: 15 m.
  • Thickness: 1.5 mm.
  • Weight: 1.8 kg/m².
  • Reinforcement: 60 g/m² glass fleece.
  • Tensile strength: Length and Diagonal ≥ 400 N/50 mm.
  • Cold bending test: -30°C.
  • Elongation at break: Length and Diagonal ≥ 2%.

- TEC KSD Mica:

Robust, self-adhesive elastomeric bitumen air and vapour control layer (AVCL), with a mica finished upper surface to allow easy bonding of insulation using appropriate Bauder Insulation Adhesive. One side lap features an 80 mm wide glass fleece along the underside, and a 100 mm strip of aluminium foil above. The other side lap has a thermofusible film on the top surface. This arrangement ensures that laps are heat sealed using hot air or gas torch as appropriate to extrude a bitumen bead, thus ensuring waterproofing integrity.

  • Width: 1.08 m.
  • Length: 10 m.
  • Thickness: 2.5 mm.
  • Weight: 2.5 kg/m².
  • Reinforcement: Polyester coated aluminium foil and 200 g/m² glass fleece.
  • Tensile strength: Length and Diagonal ≥ 1000 N/50 mm.
  • Cold bending test: -25°C.
  • Elongation at break: Length and Diagonal ≥ 2%.

Insulation:

- Type:

BauderGLAS Flatboard or Tapered:

Cellular glass insulation suitable for projects that require a high level of compressive strength and/or to be non-combustible.

  • Type: Cellular glass flatboard or tapered insulation board.
  • Facing: Glass tissue or none faced (depending upon system).
  • Density: 100 kg/m³.
  • Board size: Contact Bauder for options.
  • Board thickness (Flatboard): 50 mm, 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, 110 mm, 120 mm, 130 mm, 140 mm, 150 mm, 170 mm, 180 mm (also available in tapered).
  • Thermal conductivity: 0.036 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: 0.5 N/mm².

BauderROCK Flatboard or Tapered:

Mineral fibre insulation suitable for projects that require a high level of sound reduction. Non-combustible and has a zero GWP and ODP rating.

  • Type: Dual density mineral wool flatboard or tapered insulation board.
  • Facing: Top: 300 g/m² glass fibre fleece; Bottom: Unfaced.
  • Density: 160 kg/m².
  • Board size: 1200 x 1000 mm.
  • Board thickness (Flatboard): 60 mm, 85 mm, 105 mm, 115 mm, 150 mm, 170 mm, 185 mm (also available in tapered).
  • Thermal conductivity: 0.039 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.12 N/mm² (minimum 0.08 N/mm²).

EPS Flatboard or Tapered:

A high performance expanded polystyrene (EPS) insulation for use with single ply waterproofing and has a zero ODP rating.

  • Type: Expanded polystyrene (EPS) insulation flatboard or tapered insulation board.
  • Facing: Unfaced.
  • Colour: White.
  • Density: 25 kg/m².
  • Board size: 1200 x 2400 mm, 1200 x 1200 mm, 1200 x 900 mm. (Tapered 1200 x 1200 mm only).
  • Thickness: 100 mm, 120 mm, 140 mm, 160 mm, 170 mm, 180 mm, 190 mm, 200 mm, 220 mm, 230 mm, 240 mm, 250 mm, 260 mm, 280 mm, 300 mm (also available in Tapered).
  • Thermal conductivity: 0.035 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.15 N/mm².

PIR FA Flatboard:

A range of flat closed-cell, polyisocyanurate (PIR) insulation boards.

  • Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165.
  • Facing: Black aluminium foil to both faces.
  • Density: >30 kg/m³.
  • Standard board size: 1200 x 2400 mm.
  • Thickness: 30 mm, 40 mm, 50 mm, 60 mm, 80 mm, 100 mm, 120 mm, 140 mm, 160 mm.
  • Thermal conductivity: 0.022 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.12 N/mm².
  • PIR index: >250 (extremely high dimensional stability).

PIR FA Tapered board 1:60:

A range of tapered closed-cell, polyisocyanurate (PIR) insulation boards.

  • Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165.
  • Facing: Black Aluminium Foil to both faces.
  • Density: >30 kg/m³.
  • Standard board size: 1200 x 1200 mm.
  • Board thickness: Contact Bauder for options.
  • Thermal conductivity: 0.022 W/m·K.
  • Compressive strength: >0.12 N/mm².
  • PIR index: >250 (extremely high dimensional stability).

PIR FA-TE Flatboard:

A range of flat closed-cell, polyisocyanurate (PIR) insulation boards.

  • Type: Rigid closed-cell polyisocyanurate (PIR) roofboard: To BS EN 13165.
  • Facing: Aluminium foil to both faces.
  • Density: >30 kg/m³.
  • Standard board size: 1200 x 600 mm.
  • Thickness: 30 mm, 40 mm, 50 mm, 60 mm, 80 mm, 100 mm, 120 mm, 140 mm, 160 mm.
  • Thermal conductivity: 0.022 W/m·K (may vary dependent on thickness specified).
  • Compressive strength: >0.12 N/mm².
  • PIR index: >250 (extremely high dimensional stability).

Waterproof membrane:

- Thermoplan T SV 15 FB Membrane:

Bauder Thermoplan T SV 15 Fleece-Backed Membrane is a polyester reinforced flexible polyolefin membrane (FPO), an alloy of thermoplastic and rubber. A polyester fleece is laminated to the underside of the membrane in factory conditions. This combination gives high tensile strength, good thermal stability and flexibility.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 2.5 mm (includes 1 mm fleece).
  • Weight: 2.1 kg/m².
  • Surface: Silver Grey (RAL 7001), Pearl White (RAL 1013).
  • Bottom: Polyester fleece.
  • Reinforcement: Pre-coated cross-weave polyester.
  • Tensile strength: ≥ 1200 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 19%.

- Thermoplan T SV 12, T SV 15, T SV 20 Membrane:

Bauder Thermoplan T SV 12, T SV 15, T SV 20 is a 1.2mm, 1.5mm, and 2 mm gauge polyester reinforced flexible polyolefin membrane (FPO), an alloy of thermoplastic and rubber. This combination gives high tensile strength, good thermal stability and flexibility.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 1.2 mm, 1.5 mm, 2 mm.
  • Weight: 1.50 kg/m², 1.80 kg/m², 2.40 kg/m².
  • Surface: Silver Grey (RAL 7001), Pearl White (RAL 1013) - (T SV 12 - 1.2 mm and T SV 20 - 2 mm available in Pearl White Only).
  • Bottom: Black.
  • Reinforcement: Pre-coated cross-weave polyester.
  • Tensile strength: ≥ 1200 N/50 mm.
  • Cold bending test: ≥ -30°C.
  • Elongation at break: 19% (U20 - 20%).

Accessories:

- Bauder Thermoplan TL FPO Detailing Membrane:

  • This unreinforced detailing membrane is manufactured from flexible polyolefin membrane (FPO), an alloy of thermoplastic and rubber. This combination provides high elongation, good thermal stability and flexibility. Complex three-dimensional detailing to curves, pipes or awkward shapes to be formed using Thermoplan un-reinforced TL membrane. Otherwise Thermoplan pre-formed corners must be used at intersections and returns.
  • Available in both membrane colours: Silver Grey (RAL 7001), Pearl White (RAL 1013).
  • Membrane to be either fully bonded using the appropriate Bauder contact adhesive or mechanically fixed according to the construction - refer to the Bauder Single Ply Installation Manual for further guidance.

- Bauder Thermoplan Pre-formed Corners:

  • Pre-formed FPO internal and external corners for use with Thermoplan membrane.
  • These products are designed to dress into 90° corners, they can be warmed and manipulated to fit corners over and under 90°. If this is not possible a gusset must be dressed to an internal corner and a piece of TL unreinforced detailing membrane can be used to an external corner with a ‘thumb print’.
  • Internal (90 x 90 mm) and External (150 x 170 mm) pre-formed corners can be reversed to allow them to be used at other junction points to ensure a watertight seal is easy to achieve.
  • Pre-formed corners must be fully heat welded from the centre outwards working around each side until the entire patch is welded.
  • Available in both membrane colours: Silver Grey (RAL 7001), Pearl White (RAL 1013).
  • For information please contact Bauder Technical Department.

- Bauder Thermoplan Laminated Metal:

  • 1.4 mm thick. A 0.6 mm thick, hot dip galvanized steel plate, laminated on one side with 0.8 mm thick layer of Thermplan FPO, for use in creating flashings and detailing.
  • Available in both membrane colours: Silver Grey (RAL 7001), Pearl White (RAL 1013).
  • Bauder Thermoplan Coated Metal (1 x 2 m) is supplied in pallet quantities in flat sheet form.
  • Full fixing and installation information can be found in the Single Ply Technical installation Guide.

- Bauder single ply lightning conductors:

  • A specialist lightning conductor clip riveted to a Bauder membrane base. These clips are available to suit coated 25 x 3 mm conductor tape. The membrane base is Thermoplan FPO. The base allows the product to be fully bonded to the waterproofing, whilst the clip allows movement of the tape caused by expansion/ contraction.
  • Bauder Lightning conductor - Type 4: FPO coated.
  • Available in both membrane colours: Silver grey (RAL 7001), Pearl White (RAL 1013).

- Bauder Thermoplan Rigid FPO rainwater outlets:

  • A rigid FPO rainwater outlet enabling Thermoplan membrane to be welded to the flange plate. UV stable throughout. The unbacked Thermoplan membrane should be heat welded up to the aperture to ensure colour consistency on the roof.
  • Rigid FPO base plate in beige: 300 mm (70 DN), 385 mm (100 DN and 150 DN).
  • Rigid FPO spigot length: 300 mm.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

  • Thermoplan Rigid FPO Rainwater Outlet DN 70: Flow rate 4.6 L/s (including leaf guard).
  • Thermoplan Rigid FPO Rainwater Outlet DN 100: Flow rate 5.5 L/s (including leaf guard).
  • Thermoplan Rigid FPO Rainwater Outlet DN 150: Flow rate 6.6 L/s (including leaf guard).

- Bauder Locking Leaf Guard – Long Leg for Rigid FPO Vertical Outlets:

  • A universal leaf guard compatible with Thermoplan Rigid FPO rainwater outlets for preventing debris blocking the outlet.
  • For outlet spigot dimensions ranging from 60–220 mm. Grip Range Depth: 80–105 mm. This product is UV stable.
  • Material: Polyamide.
  • Colour: Black.

This Bauder Leaf Guard is designed to fit into Bauder Rigid FPO rainwater outlets. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

- Bauder Thermoplan Stainless Steel rainwater outlets:

A high performance stainless steel outlet with factory installed Thermoplan membrane flange. Supplied with an O-ring and a wire ball leaf grill.

  • Stainless steel base plate: 250 x 250 mm.
  • Thermoplan membrane flange: 350 x 350 mm (Pearl White).
  • Stainless steel spigot length: 400 mm.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

  • Thermoplan Stainless steel Rainwater Outlet DN 70: Flow rate 2.98 L/s (including leaf guard).
  • Thermoplan Stainless steel Rainwater Outlet DN 100: Flow rate 3.94 L/s (including leaf guard).
  • Thermoplan Stainless steel Rainwater Outlet DN 150: Flow rate 6.76 L/s (including leaf guard).

- Bauder Thermoplan Rigid FPO Parapet Outlet:

A rigid FPO parapet rainwater outlet enabling Thermoplan membrane to be welded to the flange plate. UV stable throughout. The unbacked Thermoplan membrane should be heat welded up to the aperture to ensure colour consistency on the roof.

  • Rigid PVC base plate in beige: 280 x 180 x 110 mm (w x h x d).
  • Rigid PVC spigot length: 480 mm.
  • Thermoplan Rigid FPO Rainwater Outlet: Flow rate 0.75 L/s.

Bauder outlets are sized to show the internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

- Bauder Thermoplan Emergency Overflow Outlet:

  • An extruded FPO emergency overflow outlet compatible with Thermoplan membrane.
  • 50 mm diameter through wall overflow outlet manufactured pearl white (RAL 1013) colour.
  • Flange dimeter: 300 mm.
  • Spigot length: 480 mm.
  • For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

- Bauder Thermoplan Embossed Walkway Membrane:

Bauder Thermoplan Embossed Walkway Membrane is a 2 mm thick reinforced membrane made from TPO-PP, bitumen compatible with embossed surface.

The walkway membrane should be heat welded around its full perimeter to the surface of the finished waterproofing.

- BauderSOLAR Photovoltaic Mounting System:

Bauder Flat roof PV mounting solution for framed solar modules. The mounting units are secured to the roof using a membrane-to-membrane welding technique. This installation method means that the roof is not compromised by penetrations for fixings nor is it ballasted, which would add additional weight loading to the roof. Specifically designed to be installed on Bauder bituminous or single ply waterproofing systems and provide a lightweight, low risk and quick to install mounting solution for framed solar modules.

- Bauder LiquiFIBRE Detailing Kit:

Fast curing waterproofing resin containing fibre reinforcement that can be used for detailing awkward shapes or inaccessible areas where using LiquiDETAIL is impractical. PMMA-based resin that requires a catalyst and is solvent, isocyanate and halogen free.

- Bauder LiquiDETAIL:

Cold liquid applied fast curing waterproofing resin that can be used on upstands and details. PMMA-based resin that requires the addition of catalyst to trigger curing and is solvent, isocyanate and halogen free.

- Bauder rooflights/ glazing/ ventilation:

All these glazing products are fully compatible with the roof waterproofing systems. Consult Bauder for details and insert requirements.

  • BauderDOME Rooflight.
  • Bauder Euroglaze Rooflight.
  • Bauder Special Modular Rooflight.
  • Bauder Continuous Rooflight.
  • Bauder Walk-on Rooflight.
  • Bauder Direct Glazing.
  • Bauder AOV.
  • Bauder Modular Link Glazing.
  • Bauder Structural Rooflight.
  • Bauder Fire Rated Rooflight.

Third party certifications
  • 04/4120
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