Bauder Thermoplan FPO Inverted Roof System - Loose Ballasted

Bauder Thermoplan FPO Inverted Roof System - Loose Ballasted

Bauder Ltd Third party certifications:
  • BBA Agrément Certificate

    BBA Agrément Certificate

    Certificate type

Loose ballasted, inverted roof, single ply membrane waterproofing system suitable for new build, refurbishment and extensive green roof applications and used primarily on concrete decks.

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+44 (0)1473 257671 www.bauder.co.uk

Description

Loose-ballasted, inverted, flexible polyolefin (FPO) inverted single-ply waterproofing roof system.

Key features:

  • Free from plasticizers, halogens and heavy metals.
  • Membrane is lightweight, with a high tensile strength of 1200 N/50 mm.
  • High-quality polymers ensure that membrane stays flexible at -30°C.
  • Membrane has no inherent memory and will not shrink.
  • High-performance, halogen-free fire-retardant.

Benefits:

  • Environmentally friendly and recyclable.
  • Membrane is resistant to tears.
  • Dimensionally stable, with long life expectancy.
  • Resistant to European climatic conditions.

General information

Features

This BIM Object must be supported by a project specific specification from Bauder, incorporating system build-up, detail design and performance calculations if a full Bauder system guarantee is required. Please contact your local Bauder Representative or technical@bauder.co.uk

Finish

Smooth

Material

Flexible polyolefin (FPO) membrane

WarrantyDescription

Guarantee options could include ‘Product’, ‘Product and Workmanship’ and ‘Product, Workmanship and Design’ Guarantees. All guarantees available for this system are subject to the works being carried out in accordance with the Bauder specification and being installed by a Bauder Approved installer. For full details and further information regarding guarantees and alternative systems please contact your local Bauder Representative or technical@bauder.co.uk

Uniclass 2015

Ss_30_40_30_79 Single layer sheet inverted roof covering systemsPrimary

CAWS

J42/120 Inverted roof covering

Specification data - Single layer sheet inverted roof covering systems

Product Reference

Bauder Thermoplan Flexible Polyolefin Single Ply Inverted Roof System - Loose Ballasted

Primer

Insert requirement; consult manufacturer for information.

Waterproof membrane

Thermoplan T SV

1.2 mm, 1.5 mm, 2 mm polyester-reinforced, for all applications except foil-faced insulation by others or existing bitumen waterproofing.

Thermoplan T SV 15 FB

1.5 mm, fleece-backed, polyester-reinforced, for all applications.

Insulation

-

Type

Bauder JFRI (200) HP Inverted Flatboard

Bauder JFRI (200) Tapered board

Bauder JFRI (300) Inverted Flatboard

Bauder JFRI (300) Tapered board

Bauder XPS GG (300) Inverted Flatboard

Bauder XPS GG (500) Inverted Flatboard

Bauder XPS GG (700) Inverted Flatboard

Thickness

Insert requirement.

Separation layer

Not required

For Thermoplan T SV 15 FB.ot for use with KSD Mica AVCL.

Bauder GV120 Fleece

Lightweight glass isolation fleece, loose-laid to provide isolation in-between EPS insulation, PIR FA Tapered Insulation and Thermoplan T SV (unbacked – PVC membrane). Only required where non-fleece-backed membranes (T SV 12/T SV 15/T SV 20) are used.

Water Flow Reducing Layer/ Vapour Permeable Membrane

Bauder JFRI WFRL

Flexible and breathable sheet of polypropylene strands, randomly spun-bound together, supplied as part of the JFRI Inverted Insulation system to minimize water flow through and below the insulation, therefore improving thermal performance.mm, 1.5 mm, 2 mm polyester reinforced, for all applications except to foil faced insulation by others or existing bitumen waterproofing.

Bauder XPS WFRL

Flexible and breathable geotextile membrane of polypropylene strands, randomly spun-bound together, supplied as part of the Bauder XPS GG Inverted Insulation system to minimize water flow through and below the insulation, therefore improving thermal performance.

Accessories

See 'Options below and insert requirements.

Product Options

Primer:

Contact Bauder to confirm substrate suitability if required.

Detailing:

The waterproofing should be turned up by at least 150 mm around features such as rooflights, parapets and service pipes passing through the roof. Detail work to upstands, edge details, flashings, etc. should be carried out using Thermoplan unreinforced TL membrane, adhered directly to the substrate using suitable Bauder Membrane Adhesive, or mechanically fixed using Thermoplan T membrane. Detailing should be carried out with a separate flashing. Consult Bauder for further information on detailing.

Waterproof membrane:

- Thermoplan T SV 15 FB Membrane:

Bauder Thermoplan T SV 15 Fleece-Backed Membrane is a polyester-reinforced flexible polyolefin membrane (FPO): an alloy of thermoplastic and rubber. A polyester fleece is laminated to the underside of the membrane in factory conditions. This combination gives high tensile strength, good thermal stability and flexibility.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 2.5 mm (includes 1 mm fleece).
  • Weight: 2.1 kg/m².
  • Surface: silver grey (RAL 7001), pearl white (RAL 1013).
  • Bottom: Polyester fleece.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1200 N/50 mm.
  • Cold bending test: ≥-30°C.
  • Elongation at break: 19%.

- Thermoplan T SV 12, T SV 15, T SV 20 Membrane:

Bauder Thermoplan T SV 12, T SV 15, T SV 20 is a 1.2 mm, 1.5 mm, and 2 mm gauge polyester-reinforced, flexible polyolefin membrane (FPO): an alloy of thermoplastic and rubber. This combination gives high tensile strength, good thermal stability and flexibility.

  • Width: 1.5 m.
  • Length: 20 m.
  • Thickness: 1.2 mm, 1.5 mm, 2 mm.
  • Weight: 1.50 kg/m², 1.80 kg/m², 2.40 kg/m².
  • Surface: silver grey (RAL 7001), pearl white (RAL 1013) - (T SV 12 - 1.2 mm and T SV 20 - 2 mm available in pearl white only).
  • Bottom: black.
  • Reinforcement: pre-coated cross-weave polyester.
  • Tensile strength: ≥1200 N/50 mm.
  • Cold bending test: ≥-30°C.
  • Elongation at break: 19% (U20 - 20%).

Insulation:

- JFRI (200) HP Inverted Insulation Flatboard:

A range of flat, high-performance, rigid expanded polystyrene insulation boards, designed specifically for inverted roof applications.

  • Type: high-performance, rigid expanded polystyrene insulation boards.
  • Facing: unfaced.
  • Colour: grey.
  • Density: >30 kg/m³.
  • Standard board size: 1215 x 1215 mm (including 15 mm rebate).
  • Board thickness: 50 mm, 60 mm, 100 mm, 120 mm, 130 mm, 135 mm, 140 mm, 150 mm, 160 mm, 165 mm, 175 mm, 180 mm, 185 mm, 195 mm, 200 mm, 205 mm, 210 mm, 220 mm, 225 mm, 230 mm, 235 mm, 240 mm.
  • Thermal conductivity: declared 0.031 W/m·K; design 0.035 W/m·K (may vary, dependent on thickness specified).
  • Compressive strength: >0.20 N/mm² with 10% nominal compression.
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <5 kg CO2 Eq./Kg.
  • Recyclability: 100%.

- JFRI (200) Inverted Insulation Tapered:

A range of tapered, high-performance, rigid expanded polystyrene insulation boards, designed specifically for inverted roof applications.

  • Type: high-performance, rigid expanded polystyrene insulation boards.
  • Facing: unfaced.
  • Colour: white.
  • Density: >30 kg/m³.
  • Standard board size: 1200 x 600 mm.
  • Board thickness: contact Bauder for options.
  • Thermal conductivity: declared 0.033 W/m·K; design 0.038 W/m·K (may vary, dependent on thickness specified).
  • Compressive strength: >0.20 N/mm² with 10% nominal compression.
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <5 kg CO2 Eq./Kg.
  • Recyclability: 100%.

- JFRI (300) Inverted Insulation Flatboard:

A range of flat, high-performance, rigid expanded polystyrene insulation boards, designed specifically for inverted roof applications.

  • Type: high-performance, rigid expanded polystyrene insulation boards.
  • Facing: unfaced.
  • Colour: white.
  • Density: >40 kg/m³.
  • Standard board size: 1215 x 1215 mm (including 15 mm rebate).
  • Board thickness: 50 mm, 60 mm, 70 mm, 80 mm, 90 mm, 100 mm, 120 mm, 130 mm, 135 mm, 140 mm, 150 mm, 160 mm, 180 mm, 185 mm, 195 mm, 200 mm, 205 mm, 210 mm, 220 mm, 225 mm, 230 mm, 235 mm, 240 mm.
  • Thermal conductivity: declared 0.033 W/m·K; design 0.038 W/m·K (may vary, dependent on thickness specified).
  • Compressive strength: >0.30 N/mm² with 10% nominal compression.
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <5 kg CO2 Eq./Kg.
  • Recyclability: 100%.

- JFRI (300) Inverted Insulation Tapered:

A range of tapered high-performance, rigid expanded polystyrene insulation boards, designed specifically for inverted roof applications.

  • Type: high-performance, rigid expanded polystyrene insulation boards.
  • Facing: unfaced.
  • Colour: white.
  • Density: >40 kg/m³.
  • Standard board size: 1200 x 600 mm.
  • Board thickness: contact Bauder for options.
  • Thermal conductivity: declared 0.033 W/m·K; design 0.038 W/m·K (may vary, dependent on thickness specified).
  • Compressive strength: >0.30 N/mm² with 10% nominal compression.
  • Global warming potential (GWP): <5 kg CO2 Eq./Kg.
  • Recyclability: 100%.

- Bauder XPS GG (300) Inverted Insulation Flatboard:

A range of flat high-performance, rigid extruded polystyrene insulation boards.

  • Type: high-performance, rigid extruded polystyrene insulation boards.
  • Facing: smooth, self-finished.
  • Density: 30 kg/m³.
  • Standard board size: 1250 x 600 mm.
  • Board thickness: 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 100 mm, 120 mm, 140 mm.
  • Thermal conductivity: 30 mm: 0.034 W/m·K; 40–50 mm: 0.035 W/m·K; >50 mm: 0.036 W/m·K.
  • Compressive strength: 0.30 N/mm².
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <1 kg CO2 Eq./Kg.

- Bauder XPS GG (500) Inverted Insulation Flatboard:

A range of flat, high-performance, rigid extruded polystyrene insulation boards.

  • Type: high-performance, rigid extruded polystyrene insulation boards.
  • Facing: smooth, self-finished.
  • Density: 35 kg/m³
  • Standard board size: 1250 x 600 mm.
  • Board thickness: 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 100 mm, 120 mm, 140 mm.
  • Thermal conductivity: 40–60 mm: 0.034 W/m·K; >60 mm 0.036 W/m·K.
  • Compressive strength: 0.50 N/mm².
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <1 kg CO2 Eq./Kg.

- Bauder XPS GG (700) Inverted Insulation Flatboard:

A range of flat, high-performance, rigid extruded polystyrene insulation boards.

  • Type: high-performance, rigid extruded polystyrene insulation boards.
  • Facing: smooth, self-finished.
  • Density: 45 kg/m³.
  • Standard board size: 1250 x 600 mm.
  • Board thickness: 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 100 mm, 120 mm, 140 mm.
  • Thermal conductivity: 40–60 mm: 0.034 W/m·K; >60 mm: 0.036 W/m·K.
  • Compressive strength: 0.70 N/mm².
  • Ozone depletion potential (ODP): zero.
  • Global warming potential (GWP): <1 kg CO2 Eq./Kg.

Separation layer:

- GV120 Fleece:

Lightweight glass isolation fleece, loose-laid to provide isolation in-between EPS insulation, PIR FA Tapered Insulation and Thermoplan T SV (unbacked – PVC membrane).

  • Width: 2 m.
  • Length: 100 m.
  • Thickness: 0.75 mm (approximate).
  • Weight: 120 g/m².

Water flow reducing layer (Vapour permeable membrane):

- Bauder JFRI WFRL:

Supplied as part of the JFRI Inverted Insulation system to minimize water flow through and below the insulation.

  • Width: 3 m.
  • Length: 100 m.
  • Thickness: 0.45 mm.
  • Weight: 0.1 kg/m².
  • Colour: black.

- Bauder XPS WFRL:

Supplied as part of the XPS GG Inverted Insulation system to minimize water flow through and below the insulation.

  • Width: 3 m.
  • Length: 100 m.
  • Thickness: 0.17 mm.
  • Weight: 0.06 kg/m².
  • Colour: white.

Accessories:

- Bauder Thermoplan TL FPO Detailing Membrane:

  • This unreinforced detailing membrane is manufactured from flexible polyolefin membrane (FPO): an alloy of thermoplastic and rubber. This combination provides high elongation, good thermal stability and flexibility. Complex, three-dimensional detailing to curves, pipes or awkward shapes to be formed using Thermoplan unreinforced TL membrane. Otherwise, Thermoplan pre-formed corners must be used at intersections and returns.
  • Available in both membrane colours: silver grey (RAL 7001), pearl white (RAL 1013).
  • Membrane to be either fully bonded using the appropriate Bauder contact adhesive or mechanically fixed according to the construction – refer to the Bauder Single Ply Installation Manual for further guidance.

- Bauder Thermoplan Pre-formed Corners:

  • Pre-formed FPO internal and external corners for use with Thermoplan membrane.
  • These products are designed to dress into 90° corners; they can be warmed and manipulated to fit corners of over and under 90°. If this is not possible, a gusset must be dressed at an internal corner, and a piece of TL unreinforced detailing membrane can be used to an external corner with a ‘thumb print’.
  • Internal (90 x 90 mm) and External (150 x 170 mm) pre-formed corners can be reversed to allow them to be used at other junction points, to ensure that a watertight seal is easy to achieve.
  • Pre-formed corners must be fully heat-welded from the centre outwards, working around each side until the entire patch is welded.
  • Available in both membrane colours: silver grey (RAL 7001), pearl white (RAL 1013).
  • For information, please contact Bauder Technical Department.

- Bauder Thermoplan Laminated Metal:

  • 1.4 mm thick. A 0.6 mm-thick, hot-dip galvanized steel plate, laminated on one side with 0.8 mm-thick layer of Thermplan FPO, for use in creating flashings and detailing.
  • Available in both membrane colours: silver grey (RAL 7001), pearl white (RAL 1013).
  • Bauder Thermoplan Coated Metal (1 x 2 m) is supplied in pallet quantities in flat sheet form.
  • Full fixing and installation information can be found in the Single Ply Technical installation Guide.

- Bauder single-ply lightning conductors:

  • A specialist lightning conductor clip, riveted to a Bauder membrane base. These clips are available to suit coated 25 x 3 mm conductor tape. The membrane base is Thermoplan FPO. The base allows the product to be fully bonded to the waterproofing, whilst the clip allows movement of the tape caused by expansion/ contraction.
  • Bauder Lightning conductor - Type 4: FPO-coated.
  • Available in both membrane colours: silver grey (RAL 7001), pearl white (RAL 1013).

- Bauder Thermoplan Rigid FPO rainwater outlets:

  • A rigid FPO rainwater outlet, enabling Thermoplan membrane to be welded to the flange plate. UV-stable throughout. The unbacked Thermoplan membrane should be heat-welded up to the aperture to ensure colour consistency on the roof.
  • Rigid FPO base plate in beige: 300 mm (70 DN), 385 mm (100 DN and 150 DN).
  • Rigid FPO spigot length: 300 mm.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

  • Thermoplan Rigid FPO Rainwater Outlet DN 70: flow rate 4.6 L/s (including leaf guard).
  • Thermoplan Rigid FPO Rainwater Outlet DN 100: flow rate 5.5 L/s (including leaf guard).
  • Thermoplan Rigid FPO Rainwater Outlet DN 150: flow rate 6.6 L/s (including leaf guard).

- Bauder Locking Leaf Guard – Long Leg for Rigid FPO Vertical Outlets:

  • A universal leaf guard, compatible with Thermoplan Rigid FPO rainwater outlets for preventing debris from blocking the outlet.
  • For outlet spigot dimensions ranging from 60–220 mm. Grip Range Depth: 80–105 mm. This product is UV-stable.
  • Material: polyamide.
  • Colour: black.

This Bauder Leaf Guard is designed to fit into Bauder Rigid FPO rainwater outlets. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

- Bauder Thermoplan Stainless Steel rainwater outlets:

a high-performance stainless steel outlet, with factory-installed Thermoplan membrane flange. Supplied with an O-ring and a wire ball leaf grill.

  • Stainless steel base plate: 250 x 250 mm.
  • Thermoplan membrane flange: 350 x 350 mm (pearl white).
  • Stainless steel spigot length: 400 mm.

Bauder outlets are sized to indicate the actual internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

  • Thermoplan Stainless steel Rainwater Outlet DN 70: flow rate 2.98 L/s (including leaf guard).
  • Thermoplan Stainless steel Rainwater Outlet DN 100: flow rate 3.94 L/s (including leaf guard).
  • Thermoplan Stainless steel Rainwater Outlet DN 150: flow rate 6.76 L/s (including leaf guard).

- Bauder Thermoplan Rigid FPO Parapet Outlet:

A rigid FPO parapet rainwater outlet, enabling Thermoplan membrane to be welded to the flange plate. UV-stable throughout. The unbacked Thermoplan membrane should be heat-welded up to the aperture to ensure colour consistency on the roof.

  • Rigid PVC base plate in beige: 280 x 180 x 110 mm (w x h x d).
  • Rigid PVC spigot length: 480 mm.
  • Thermoplan Rigid FPO Rainwater Outlet: flow rate 0.75 L/s.

Bauder outlets are sized to show the internal diameter of the spigot. For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

- Bauder Thermoplan Emergency Overflow Outlet:

  • An extruded FPO emergency overflow outlet, compatible with Thermoplan membrane.
  • 50 mm diameter through wall overflow outlet, manufactured in pearl white (RAL 1013) colour.
  • Flange dimeter: 300 mm.
  • Spigot length: 480 mm.
  • For information on non-standard sizes and refurbishment applications, please contact Bauder Technical Department.

- Bauder Thermoplan Embossed Walkway Membrane:

Bauder Thermoplan Embossed Walkway Membrane is a 2 mm-thick reinforced membrane made from TPO-PP, bitumen compatible with embossed surface.

The walkway membrane should be heat-welded around its full perimeter to the surface of the finished waterproofing.

- BauderSOLAR Photovoltaic Mounting System:

Bauder Flat roof PV mounting solution for framed solar modules. The mounting units are secured to the roof using a membrane-to-membrane welding technique. This installation method means that the roof is not compromised by penetrations for fixings, nor is it ballasted, which would add additional weight loading to the roof. Specifically designed to be installed on Bauder bituminous or single-ply waterproofing systems and provide a lightweight, low-risk and quick-to-install mounting solution for framed solar modules.

- Bauder LiquiFIBRE Detailing Kit:

Fast-curing waterproofing resin, containing fibre reinforcement that can be used for detailing awkward shapes or inaccessible areas where using LiquiDETAIL is impractical. PMMA-based resin that requires a catalyst and is solvent, isocyanate and halogen-free.

- Bauder LiquiDETAIL:

Cold liquid-applied, fast-curing waterproofing resin that can be used on upstands and details. PMMA-based resin that requires the addition of a catalyst to trigger curing and is solvent, isocyanate and halogen-free.

- Bauder rooflights/ glazing/ ventilation:

All these glazing products are fully compatible with the roof waterproofing systems. Consult Bauder for details and insert requirements.

  • BauderDOME Rooflight.
  • Bauder Euroglaze Rooflight.
  • Bauder Special Modular Rooflight.
  • Bauder Continuous Rooflight.
  • Bauder Walk-on Rooflight.
  • Bauder Direct Glazing.
  • Bauder AOV.
  • Bauder Modular Link Glazing.
  • Bauder Structural Rooflight.
  • Bauder Fire Rated Rooflight.

- Hard landscaping/ Ballast options:

Consult Bauder for information.

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Third party certifications

BBA Agrément Certificate

BBA Agrément Certificate

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