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ArmourCast
Application

Not for exterior use. Suitable for flat panels and 3D cast forms with relief.

Description

Bespoke decorative items cast with a composition of crushed limestone, gypsum, marble and acrylic polymer set onto a laminated glass fibre reinforced gypsum backing. Supplied and installed by Armourcoat Ltd.

Features and benefits:

  • Coloured marble powders are mixed to create natural stone colours without added pigments.
  • Base colours: Bianco Carrera, Giallo Mori, Rosso Verona, Verde Alpi, Nero Ebano.
  • Marble granules, other aggregates and coloured mica flakes are added for texture.
  • Suitable for flat panels and 3D cast forms with relief.
  • Form moulds are typically developed by the manufacturer, using either hand modelling or Rhino modelling software.
  • Moulds are manufactured by hand or by CNC routing.
  • Non-combustible. Spread of flame to BS 476-6: Class 'O'.
  • Can be cut with woodworking tools and installed by carpenter.
  • Not for exterior use.

Casting:

  • Maximum area per single panel: 3 m² where the width is no less than half the length.
  • Typical panel sizes: 600 x 600, 600 x 1200, 600 x 1800 mm.
  • Minimum thickness: 9 mm.
  • Large units are thicker, with edge flanges for stability and may include reinforcement such as WSB plywood, perforated metal sheet or steel tube framing.
  • Typical panel weight: 10–18 kg/m².
  • Large panel weight (maximum): 25 kg/m².
  • Dimensional tolerance: ±1.5%.
  • Warping out of plane: up to 1.5 mm in 1000 mm.

Application:

Not for exterior use. Suitable for flat panels and 3D cast forms with relief.

General information
Finish

Anti graffiti sealer

Unsuitable for some material colours.

Clearseal matt acrylic sealer

As standard.

Features

Bespoke decorative items cast, moulds are manufactured by hand or by CNC routing and non-combustible

Material

A composition of crushed limestone, gypsum, marble and acrylic polymer set onto a laminated glass fibre reinforced gypsum backing

Shape

Flat panel

Size

Maximum area per single panel: 3 m². Typical panel sizes: 600 x 600 mm, 600 x 1200 mm, 600 x 1800 mm

Uniclass 2015
Ss_25_25_75_85 Specialist faced panel lining systemsPrimary
CAWS

K13/160 Proprietary

K40/115 Unit/ modular suspended ceiling system

M20/680 Fibrous plaster mouldings

Specification data - Specialist faced panel lining systems
Product Reference

ArmourCast GRG Casting

Battens

Split battens - items can be demounted if joints are left ungrouted

Panels

Insert requirements, suitable for flat panels and 3D cast forms with dappled relief.

Fasteners

Direct to wall by adhesive or Eurofox (by adhesive to aluminium framing system)

Included features

Moulds are manufactured by hand or by CNC routing, can be cut with woodworking tools and installed by carpenter

Samples required

Prototypes or mock-ups

System accessories

Reinforcement such as WSB plywood, perforated metal sheet or steel tube framing are available. When required, joints can be grouted to match the colour of the cast item. Consult manufacturer for details.

Type

As drawing

Texture

As cast from mould

Fissured

Honed

Back filled

Finish

Anti graffiti sealer

Unsuitable for some material colours.

Clearseal matt acrylic sealer

As standard.

Joints

Grouted to match item

Open Shadow gap

Standard product features

Colour:

Available in a range of colours. Natural stone colours and multi-tone effects may be matched.

Features:

Bespoke decorative items cast, moulds are manufactured by hand or by CNC routing and non-combustible.

Finish:

Anti-graffiti sealer or Clearseal matt acrylic sealer.

Material:

A composition of crushed limestone, gypsum, marble and acrylic polymer set onto a laminated glass fibre reinforced gypsum backing.

Shape:

Flat panel.

Size:

Maximum area per single panel: 3 m². Typical panel sizes: 600 x 600 mm, 600 x 1200 mm, 600 x 1800 mm.

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