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Permarock Mineral Fibre EWI System with Brick-effect Render - External wall insulation system / ETICS

Verified by manufacturer 29 days ago

Permarock Products Ltd Product certifications:
  • KIWA BDA

    KIWA BDA

    Certificate type

  • KIWA BDA

    KIWA BDA

    Certificate type

KIWA-certified non-combustible, high-performance mineral fibre external wall insulation system / external thermal insulation composite system (ETICS) with a Permarock Brick-effect Render Finish.

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Application

Permarock Mineral Fibre EWI systems are suitable for use above damp-proof course (DPC) level on buildings of dense or no-fines concrete, brickwork, blockwork, or suitably sheathed light steel frame or timber frame buildings, in any geographical location including those classified as having very severe exposure to wind-driven rain.

The System is a mechanically and adhesively fixed, mineral wool insulated, external thermal insulation composite system (ETICS).

Suitable for residential and non-residential building types of any height where the highest levels of fire safety and non-combustibility are required.

Permarock systems are only for installation by Permarock registered installers.

A layer of basecoat with reinforcement mesh is applied to the mineral fibre insulation boards. The System is finished with the Permarock Brick-effect render.

When applying the system to existing masonry walls, all existing rendered coatings must be removed in their entirety. The surfaces must then be treated with the Permarock Fungicidal Wash, followed by the application of the Permarock Dubbing-out Compound to achieve a uniform substrate suitable for the installation of the EWI system.

When applying the system to new build masonry walls, all new walls shall be allowed to dry and settle for at least 2 weeks prior to applying the EWI system.

When applying the system to sheathed SFS/TF walls, substrates are required to be sound, dimensionally stable, clean and dry. Sheathed steel/timber panels shall be flush/in-pane, plumb and true to line and level.

Permarock Brick-effect render is applied in two layers: a Base Layer, in the required colour for the brick mortar joints, and a Face (Top) Layer, in the required colour of the brick facings.

For the base layer, the prepared material is applied onto the fully hardened basecoat / reinforcement layer using traditional methods (hawk and stainless steel trowel) or a projection render machine. The material is applied to a thickness of 6-8 mm. Rule off to a flat finish.

The top layer material can be applied onto the base layer after the base layer has gained sufficient strength and stiffened up, but before it has dried and hardened fully. The top coat layer material is applied using traditional methods (hawk and stainless steel trowel) or a projection render machine to an average thickness of 3-5 mm.

Immediately texture the surface using the appropriate tool (e.g. stiff bristled bush, comb, roller, sponge, spatula or other implement) to achieve the required texture so that the finish achieved matches the Client’s approved sample.

After the face layer has been shaded and textured, and following initial stiffening of the materials, a special cutting tool is used to cut through the full thickness of the facing layer and into the base coat layer, creating the bed joints and perpend joints characteristic of brickwork or stonework. Straight edges, spirit levels and suitably sized templates should be used to guide this operation.

Description

High-performance mineral fibre external wall insulation (EWI) system comprising of non-combustible Euroclass A1 insulation, reinforced base coat and brick-effect render finish. The system achieves Euroclass A2-s1,d0 (EN 13501-1) and is meant for installation above DPC level.

 

Permarock Mineral Fibre external wall insulation (EWI) systems are fire-safe, high-performance thermal insulation systems suitable for application to new or existing buildings including relevant buildings as defined in the Building Regulations. Systems are suitable for use at any height and in proximity to any boundary.

 

Features and benefits:

  • Suitable for all 'Relevant Buildings' as defined in the Building Regulations, including residential buildings with a storey height above 11 m;
  • Excellent fire performance: Non-combustible (Class A1) mineral (stone) fibre insulation - Fire breaks are not required;
  • A2-s1,d0 reaction to fire classification (EN 13501-1);
  • No restrictions on proximity to boundaries;
  • Adhesively bonded and mechanically fixed insulation;
  • High resistance to wind loads;
  • Mechanically anchored reinforcement layer: Provides enhanced resistance to wind loading and additional structural stability in a fire;
  • High impact resistance;
  • Low embodied energy;
  • Thermal conductivity: 0.036–0.039 W/mK (depending on insulation specified);
  • Ecopoints score of 0.10 (m²) - 'Excellent' rating;
  • Acoustic benefit over other insulant types;
  • Has a working design life of in excess of 30 years.

Finishes and aesthetics:

  • Permarock Brick-effect render available in 9 distinct colours. Other colours are available for special orders (Minimum quantities may apply).

Design considerations:

  • U-value calculations can be carried out for each project to determine the thickness of insulation required to achieve particular thermal performance requirements;
  • For high-rise buildings, a wind load assessment should be carried out by a suitably qualified structural engineer and the results should be provided to Permarock to enable an optimised fixing arrangement to be provided;
  • Contact Permarock to discuss your proposed design to enable us to assist you in specifying the correct system and component parts;
  • Further information can be obtained from Permarock's Technical Hub

Beads and trims:

  • A full range of beads, trims, profiles and seals is available to enable the system to be interfaced with other building elements.

Permarock Mineral Fibre Insulation boards are dual-density, non-combustible thermal insulation boards used as the insulation layer within Permarock Mineral Fibre external wall insulation systems.

The Permarock Mineral Fibre insulation is adhesively bonded and mechanically fixed and can be applied onto walls of dense or no-fines concrete, brickwork, blockwork, or suitably sheathed light steel frame or timber frame construction, in any geographical location including those classified as having very severe exposure to wind-driven rain.

The Permarock Mineral Fibre Insulation boards carry full accreditation in accordance with our KIWA BDA Agrément certificate.

Advantages:

  • Non-combustible - Class A1 (BS EN 13501-1);
  • Dimensionally stable;
  • Stable thermal performance using entrapped air - will not deteriorate;
  • Superior acoustic performance compared with rigid foam insulants;
  • Low embodied energy;
  • High water vapour permeability - allows walls to 'breathe'.

Technical Data:

  • Fire Behaviour: A1;
  • Standard dimensions (mm): 1200 x 600;
  • Standard thicknesses (mm): 50 - 250 mm in 10 mm increments;
  • Thermal conductivity: 0.036 W/m2K;
  • Reaction to fire: Class A1 (BS EN 13501-1) - non-combustible;
  • Tensile strength: TR10 (BS EN 13162:2012 + A1:2015);
  • Colour: yellow-green.

Permarock Mineral Fibre Insulation has a high density outer face (to receive the render system) and a lower density backing.

Permarock Adhesive should be applied to the back face (lower density) to enable bonding to substrate (brickwork, blockwork and dense or no-fines concrete and other uneven surfaces). The lower density material will accommodate slight imperfections in the surface of the building fabric.

Permarock Lamella Adhesive is used for bonding to smooth mineral substrates, such as sheathing boards.

In addition to adhesive bonding, Permarock Mineral Fibre Insulation boards must also be mechanically fixed using suitable Permarock approved fixings.

Permarock Brick-effect render:

Properties:

  • Cost-effective creation of brick effect appearance;
  • Materials are easy to prepare and use;
  • High water vapour diffusion.

Pack Size:

25kg sacks

Storage:

Store in closed sacks, off the ground, dry and protected from moisture. Avoid frost.

Technical data:

  1. Consumption: approx. 1.8 kg/mm/m2;
  2. Typical application rates:

-Base Layer: 6-8 mm / 10-15 kg/m2

-Facing / Top Layer: 3-5 mm / 5-10 kg / m2

Lime Bloom: Lime bloom manifests itself as a lightening of colour caused by the formation of a fine surface deposit of calcium carbonate on cement-based renders. Lime bloom can occur as an overall lightening of the render colour, or as heavier deposits, sometimes uniformly distributed across the surface, sometimes patchy in appearance. Colour variations tend to be more obvious when lime bloom occurs on uniformly coloured or darker coloured renders.

Lime bloom is a naturally occurring phenomenon, is purely superficial and has no detrimental effect on the durability, strength or performance of the render - it cannot therefore be deemed a technical failure in any respect.

Further information on lime bloom, its causes, and mitigation measures can be found in Permarock technical Bulletin TB008.

General information

Color

Beige

Black

Blue

Brown

Copper

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Finish

Smooth

Textured

Brick

Brushed

Burnt

Show more

Material

Mineral fibre

Cementitious

Stone wool

Stonewool

Mineral wool

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Shape

Other

Length

Bespoke

Width

Bespoke

Height

Bespoke

Warranty description

Ten year

Uniclass

Ss_25_45_72_28 External wall insulation systemsPrimary

CAWS

M21/210 Rendered external wall insulation systems

M21/20 Rendered external wall insulation systems

Specification data - External wall insulation systems

Classification data

Preparation

Not required.
PermaRock Fungicidal Wash.

Guidance for specification option:

Use to treat walls affected by algae, mould etc.

PermaRock Dubbing-out Compound.

Guidance for specification option:

To fill uneven substrates.

Manufacturer guidance

Consult manufacturer for details of preparation to suit project substrates.

Insulation

-

Material

PermaRock Mineral Fibre.

Guidance for specification option:

Standard dimensions: 1200 x 600 mm.

PermaRock Mineral Fibre Insulation DD (Dual Density):

  • Class A1 (BS EN 13501-1: 2007 + A1: 2009) non-combustible thermal insulation boards. Manufactured to EN 13162 and Chlorofluorocarbon (CFC)/ hydrochlorofluorocarbon (HCFC) free.
  • Declared thermal conductivity (λ90/90) Lambda: 0.036 W/m·K.
  • Zero Ozone Depletion Potential (zODP) with a Global Warming Potential (GWP) of zero.

PermaRock Mineral Fibre Insulation HD:

  • Class A1 (BS EN 13501-1) non-combustible insulation.
  • Manufactured to EN 13162 and CFC/ HCFC free.
  • Lambda (30 mm, 40 mm): 0.038 W/m·K; Lambda (>40 mm): 0.039 W/m·K.

Thickness:

  • If required thickness is unknown, consult manufacturer for U-value calculations.
  • PermaRock Mineral Fibre DD (Dual Density): 50–250 mm in 10 mm increments.
  • PermaRock Mineral Fibre HD: 30 or 40 mm, for reveals etc

Adhesive

PermaRock Adhesive.

Guidance for specification option:

A polymer-modified cement-based compound for bonding thermal insulation boards to new or existing concrete, brickwork or blockwork substrates as part of PermaRock External Wall Insulation (EWI) systems.

PermaRock Lamella Adhesive.

Guidance for specification option:

A polymer-modified cement-based compound for bonding thermal insulation boards to suitable mineral sheathing boards, CLT, or SIP substrates as part of PermaRock External Wall Insulation (EWI) systems.

Additional mechanical fixings

PermaRock Mechanical Fixings.

Guidance for specification option:

Insulation board fixings are required in addition to adhesive bonding. The type, length and number of fixings in each insulation board is dependent on the substrate type, insulation thickness and exposure conditions. Contact PermaRock for further information.

Fire barriers and stops

-

Material

Not required.

Beads and trims

-

Manufacturer guidance

For 'Relevant Buildings' with a storey height above 11 m, non-combustible beads and trims are required.

Movement joints

-

Form with

PermaRock movement joint profiles.

Guidance for specification option:

Live construction movement joints should be brought through the system using a PermaRock movement joint profile suitable for the joint position and degree of movement.

Sealant

Silicone construction joint sealants on suitable backing rod or tape.

Guidance for specification option:

Sealant shall only be used in combination with a suitable backing rod or tape.

Render carrier or reinforcement

-

Material

PermaRock Bedding Mortar and PermaRock Reinforcing Mesh.

Guidance for specification option:

  • Alkali-resistant coated, multi-strand glass fibre reinforcing mesh for incorporation into a PermaRock basecoat render (PermaRock Bedding Mortar) to create a reinforced basecoat layer which confers mechanical resistance and dimensional stability to the system.

PermaRock Bedding Mortar and PermaRock Armoured Mesh.

Guidance for specification option:

  • Heavy-duty alkali-resistant coated, multi-strand glass fibre reinforcing mesh for incorporation into a PermaRock basecoat (PermaRock Bedding Mortar) render to create a higher strength reinforced basecoat layer which confers a higher level of mechanical resistance to the system.
  • Typically used in areas where a higher level of resistance to impact is desirable (e.g. cycle stores, bin stores, walls adjacent to public access areas, entranceways, etc.).

Manufacturer guidance

  • A high-performance, polymer-modified, cement-based reinforcement layer render supplied as a mineral dry powder pre-mix, requiring only the addition of water and mixing on site.
  • Used in combination with PermaRock Reinforcing Mesh and/or PermaRock Armoured Mesh to create reinforcement layers over PermaRock Mineral Fibre Insulation.

Mesh size

-

Manufacturer guidance

Not applicable.

Fixings

Reinforcement-layer fixings.

Manufacturer guidance

  • Provide additional resistance against wind (suction) loads.
  • Provide additional stability in the event of a fire.
  • Required for 60 year system lifetime.
  • Corrosion resistant and non-combustible.
  • Number and type of fixings dependent on wind loading.
  • Reinforcement layer fixings are required on buildings over 2 storeys in height.

Render

-

Application

Intermediate coat.

Material

PermaRock Brick Effect Render Base Layer.

Decorative finish

PermaRock Brick Effect Render Face Layer.

Colour

Chestnut.
Chocolate.
Gun Metal.
Oatmeal.
Red Cedarwood.
Sandstone.
Terracotta.
Tudor Brown.
Golden Russet.

System accessories

Windowsill extensions.
Window sealing strips (APU beads).
Mounting blocks for external fixtures and fittings.
Sealing tapes.
Sealants.
Movement joints tapes and profiles.
Render stop beads.
Starter tracks.
Corner reinforcements beads.
Drip edge beads.

System completion

-

Manufacturer guidance

  • Specify movement joint trims, etc. or refer to detail drawings.
  • Specify areas for additional reinforcement mesh e.g. at locations prone to greater risk or intensity of impact, etc.
  • Provide details of brick coursing, bond and features to quoins, door/ window heads and raised feature bands or margins around doors/ windows etc., or refer to drawings.
  • Provide details of colour changes, panelization/ faux joints, etc., or refer to detail drawings.

Substrate

New or existing brickwork / blockwork masonry.
Concrete (in-situ or precast dense or no-fines).
SFS (Steel frame with sheathing board).
Timber frame with sheathing board.
Cross laminated timber (CLT).
Structural insulated panels (SIPS).

Sustainability data

Contains Red List materials

No

Country of material origin

United Kingdom

Country of product manufacture

United Kingdom

Material

Mineral fibre
Cementitious
Stone wool
Stonewool
Mineral wool
Render
Brick
Carbon dioxide equivalent

Carbon dioxide equivalent, as defined in BS EN 15804

Self-declared

Stage
Normalised unit (kg CO₂ eq/kg)
Declared unit (kg CO₂ eq/m²)
Stage:A1–A3 ('Production stage')
Normalised unit :
Declared unit : 5.9

Recyclability

Waste insulation can be returned to manufacturer for recycling

Product certifications

KIWA BDA

KIWA BDA

Permarock Mineral Fibre EWI System - Direct Fix on LGSF

KIWA BDA

KIWA BDA

Permarock Mineral Fibre EWI System - Direct Fix on Masonry

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