Verified by manufacturer 29 days ago
KIWA BDA
Certificate type
KIWA BDA
Certificate type
KIWA-certified non-combustible, high-performance mineral fibre external wall insulation system / external thermal insulation composite system (ETICS) with a Permarock Brick-effect Render Finish.
Permarock Mineral Fibre EWI systems are suitable for use above damp-proof course (DPC) level on buildings of dense or no-fines concrete, brickwork, blockwork, or suitably sheathed light steel frame or timber frame buildings, in any geographical location including those classified as having very severe exposure to wind-driven rain.
The System is a mechanically and adhesively fixed, mineral wool insulated, external thermal insulation composite system (ETICS).
Suitable for residential and non-residential building types of any height where the highest levels of fire safety and non-combustibility are required.
Permarock systems are only for installation by Permarock registered installers.
A layer of basecoat with reinforcement mesh is applied to the mineral fibre insulation boards. The System is finished with the Permarock Brick-effect render.
When applying the system to existing masonry walls, all existing rendered coatings must be removed in their entirety. The surfaces must then be treated with the Permarock Fungicidal Wash, followed by the application of the Permarock Dubbing-out Compound to achieve a uniform substrate suitable for the installation of the EWI system.
When applying the system to new build masonry walls, all new walls shall be allowed to dry and settle for at least 2 weeks prior to applying the EWI system.
When applying the system to sheathed SFS/TF walls, substrates are required to be sound, dimensionally stable, clean and dry. Sheathed steel/timber panels shall be flush/in-pane, plumb and true to line and level.
Permarock Brick-effect render is applied in two layers: a Base Layer, in the required colour for the brick mortar joints, and a Face (Top) Layer, in the required colour of the brick facings.
For the base layer, the prepared material is applied onto the fully hardened basecoat / reinforcement layer using traditional methods (hawk and stainless steel trowel) or a projection render machine. The material is applied to a thickness of 6-8 mm. Rule off to a flat finish.
The top layer material can be applied onto the base layer after the base layer has gained sufficient strength and stiffened up, but before it has dried and hardened fully. The top coat layer material is applied using traditional methods (hawk and stainless steel trowel) or a projection render machine to an average thickness of 3-5 mm.
Immediately texture the surface using the appropriate tool (e.g. stiff bristled bush, comb, roller, sponge, spatula or other implement) to achieve the required texture so that the finish achieved matches the Client’s approved sample.
After the face layer has been shaded and textured, and following initial stiffening of the materials, a special cutting tool is used to cut through the full thickness of the facing layer and into the base coat layer, creating the bed joints and perpend joints characteristic of brickwork or stonework. Straight edges, spirit levels and suitably sized templates should be used to guide this operation.
High-performance mineral fibre external wall insulation (EWI) system comprising of non-combustible Euroclass A1 insulation, reinforced base coat and brick-effect render finish. The system achieves Euroclass A2-s1,d0 (EN 13501-1) and is meant for installation above DPC level.
Permarock Mineral Fibre external wall insulation (EWI) systems are fire-safe, high-performance thermal insulation systems suitable for application to new or existing buildings including relevant buildings as defined in the Building Regulations. Systems are suitable for use at any height and in proximity to any boundary.
Features and benefits:
Finishes and aesthetics:
Design considerations:
Beads and trims:
Permarock Mineral Fibre Insulation boards are dual-density, non-combustible thermal insulation boards used as the insulation layer within Permarock Mineral Fibre external wall insulation systems.
The Permarock Mineral Fibre insulation is adhesively bonded and mechanically fixed and can be applied onto walls of dense or no-fines concrete, brickwork, blockwork, or suitably sheathed light steel frame or timber frame construction, in any geographical location including those classified as having very severe exposure to wind-driven rain.
The Permarock Mineral Fibre Insulation boards carry full accreditation in accordance with our KIWA BDA Agrément certificate.
Advantages:
Technical Data:
Permarock Mineral Fibre Insulation has a high density outer face (to receive the render system) and a lower density backing.
Permarock Adhesive should be applied to the back face (lower density) to enable bonding to substrate (brickwork, blockwork and dense or no-fines concrete and other uneven surfaces). The lower density material will accommodate slight imperfections in the surface of the building fabric.
Permarock Lamella Adhesive is used for bonding to smooth mineral substrates, such as sheathing boards.
In addition to adhesive bonding, Permarock Mineral Fibre Insulation boards must also be mechanically fixed using suitable Permarock approved fixings.
Permarock Brick-effect render:
Properties:
Pack Size:
25kg sacks
Storage:
Store in closed sacks, off the ground, dry and protected from moisture. Avoid frost.
Technical data:
-Base Layer: 6-8 mm / 10-15 kg/m2
-Facing / Top Layer: 3-5 mm / 5-10 kg / m2
Lime Bloom: Lime bloom manifests itself as a lightening of colour caused by the formation of a fine surface deposit of calcium carbonate on cement-based renders. Lime bloom can occur as an overall lightening of the render colour, or as heavier deposits, sometimes uniformly distributed across the surface, sometimes patchy in appearance. Colour variations tend to be more obvious when lime bloom occurs on uniformly coloured or darker coloured renders.
Lime bloom is a naturally occurring phenomenon, is purely superficial and has no detrimental effect on the durability, strength or performance of the render - it cannot therefore be deemed a technical failure in any respect.
Further information on lime bloom, its causes, and mitigation measures can be found in Permarock technical Bulletin TB008.
Color | Beige Black Blue Brown Copper |
Finish | Smooth Textured Brick Brushed Burnt |
Material | Mineral fibre Cementitious Stone wool Stonewool Mineral wool |
Shape | Other |
Length | Bespoke |
Width | Bespoke |
Height | Bespoke |
Warranty description | Ten year |
Uniclass | |
CAWS | M21/210 Rendered external wall insulation systems M21/20 Rendered external wall insulation systems |
Classification data | |
Preparation | Not required. PermaRock Fungicidal Wash. Guidance for specification option: Use to treat walls affected by algae, mould etc. PermaRock Dubbing-out Compound. Guidance for specification option: To fill uneven substrates. Manufacturer guidanceConsult manufacturer for details of preparation to suit project substrates. |
Insulation | |
Material | PermaRock Mineral Fibre. Guidance for specification option: Standard dimensions: 1200 x 600 mm. PermaRock Mineral Fibre Insulation DD (Dual Density):
PermaRock Mineral Fibre Insulation HD:
Thickness:
|
Adhesive | PermaRock Adhesive. Guidance for specification option: A polymer-modified cement-based compound for bonding thermal insulation boards to new or existing concrete, brickwork or blockwork substrates as part of PermaRock External Wall Insulation (EWI) systems. PermaRock Lamella Adhesive. Guidance for specification option: A polymer-modified cement-based compound for bonding thermal insulation boards to suitable mineral sheathing boards, CLT, or SIP substrates as part of PermaRock External Wall Insulation (EWI) systems. |
Additional mechanical fixings | PermaRock Mechanical Fixings. Guidance for specification option: Insulation board fixings are required in addition to adhesive bonding. The type, length and number of fixings in each insulation board is dependent on the substrate type, insulation thickness and exposure conditions. Contact PermaRock for further information. |
Fire barriers and stops | |
Material | Not required. |
Beads and trims | Manufacturer guidanceFor 'Relevant Buildings' with a storey height above 11 m, non-combustible beads and trims are required. |
Movement joints | |
Form with | PermaRock movement joint profiles. Guidance for specification option: Live construction movement joints should be brought through the system using a PermaRock movement joint profile suitable for the joint position and degree of movement. |
Sealant | Silicone construction joint sealants on suitable backing rod or tape. Guidance for specification option: Sealant shall only be used in combination with a suitable backing rod or tape. |
Render carrier or reinforcement | |
Material | PermaRock Bedding Mortar and PermaRock Reinforcing Mesh. Guidance for specification option:
PermaRock Bedding Mortar and PermaRock Armoured Mesh. Guidance for specification option:
Manufacturer guidance
|
Mesh size | Manufacturer guidanceNot applicable. |
Fixings | Reinforcement-layer fixings. Manufacturer guidance
|
Render | |
Application | Intermediate coat. |
Material | PermaRock Brick Effect Render Base Layer. |
Decorative finish | PermaRock Brick Effect Render Face Layer. |
Colour | Chestnut. Chocolate. Gun Metal. Oatmeal. Red Cedarwood. Sandstone. Terracotta. Tudor Brown. Golden Russet. |
System accessories | Windowsill extensions. Window sealing strips (APU beads). Mounting blocks for external fixtures and fittings. Sealing tapes. Sealants. Movement joints tapes and profiles. Render stop beads. Starter tracks. Corner reinforcements beads. Drip edge beads. |
System completion | Manufacturer guidance
|
Substrate | New or existing brickwork / blockwork masonry. Concrete (in-situ or precast dense or no-fines). SFS (Steel frame with sheathing board). Timber frame with sheathing board. Cross laminated timber (CLT). Structural insulated panels (SIPS). |
Contains Red List materials | No |
Country of material origin | United Kingdom |
Country of product manufacture | United Kingdom |
Material | Mineral fibre Cementitious Stone wool Stonewool Mineral wool Render Brick |
| Carbon dioxide equivalent | |
Carbon dioxide equivalent, as defined in BS EN 15804 Self-declared | |
Stage Normalised unit (kg CO₂ eq/kg) Declared unit (kg CO₂ eq/m²) Stage:A1–A3 ('Production stage') Normalised unit : Declared unit : 5.9 | |
Recyclability | Waste insulation can be returned to manufacturer for recycling |
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