Verified by manufacturer 28 days ago
KIWA BDA
Certificate type
KIWA-certified high-performance, lightweight external wall insulation system based on low-lambda, enhanced expanded polystyrene insulation with Permarock Dry Dash finish.
Suited for the upgrade of existing buildings, and for new buildings, particularly where exemplar levels of thermal performance are required.
Permarock EPS Premium EWI systems are suitable for installation above damp-proof course (DPC) level on masonry walls (where masonry includes clay and calcium silicate bricks, concrete blocks, and natural and reconstituted stone blocks) or concrete supporting walls, pre-cast or in-situ concrete (dense, lightweight or no-fines).
The System is for existing and new residential and non-residential buildings.
The System consists of EPS insulation boards which are adhesively bonded and mechanically fixed to the masonry supporting wall or horizontal protected surfaces such as soffits.
A layer of basecoat with reinforcement mesh is applied to the EPS insulation boards. The System is finished with the Permarock Dashing Mortar and Permarock Dry Dash Decorative Finish.
When applying the system to existing walls, all existing rendered coatings must be removed in their entirety. The surfaces must then be treated with the Permarock Fungicidal Wash, followed by the application of the Permarock Dubbing-out Compound to achieve a uniform substrate suitable for the installation of the Permarock EWI system.
When applying the system to new build masonry walls, all new walls shall be allowed to dry and settle for at least 2 weeks prior to applying the Permarock EWI system.
Permarock Dashing Mortar is applied onto the fully hardened basecoat / reinforcement layer using traditional methods (hawk and stainless steel trowel). The Dashing Mortar should be applied as an even layer of uniform thickness; Particular care should be taken to maintain a wet
edge to avoid lift marks at scaffold board level.
The application rate / thickness will depend on the type of dashing stones to be used. Heavier or larger dashing stones will require a larger rate of application / thicker application compared to the smaller ones.
The clean, washed dashing aggregate should be applied by casting the stones into the Dashing Mortar whilst it is still plastic so that a uniform, dense coverage is achieved.
If required, the stones can be lightly tamped into the surface of the Dashing Mortar using a wood float to ensure that a good bond is achieved. Care should be taken not to oversink the stones.
After completion of the aggregate application, beading that is to remain exposed should be wiped clean of surplus Dashing Mortar to leave a clean edge.
Drying/Curing Times:
At 20 ºC and 65% RH the material is sufficiently dry after 24 hours.
Protection:
Newly applied material should be protected from strong sunlight, drying winds, frost and precipitation / rainfall during the drying and curing period. Protect adjacent surfaces. Remove splashes immediately with clean water.
Working Temperature:
Permarock Dashing Mortar should be used dry and should be stored above 0 ºC.
High-performance, lightweight external wall insulation (EWI) system based on enhanced expanded polystyrene (EPS) insulation incorporating microscopic graphite particles to improve thermal performance and dissipate heat. Permarock EPS-Premium insulation contains a flame-retardant additive (FRA) for improved fire resistance performance.
System scope and compliance:
Building height and exposure:
Fire performance:
Thermal performance:
Insulation specification:
Protection for the insulation:
EPS boards that have been applied to wall surfaces should be protected/shielded from direct sunlight to avoid excessive thermal gains. Boards that have been exposed to prolonged UV may exhibit deterioration of the outer surface layer (e.g. surface discolouration, surface crazing, friability): All such damage must be removed by rasping/sanding back to sound unaffected material: The use of vacuum extraction when rasping is recommended.
Fire Barrier Insulation:
Ancillary Items:
Airtightness and permeability:
Structural performance:
Environmental & Quality Standards
Permarock Dry Dash
Permarock Dry Dash provides a tough, durable, long-lasting and cost-effective finish for use with Permarock EWI, PermaRend and Permarock exterior render systems.
Permarock Dry Dash comprises pre-washed and screened Dashing Aggregates which incorporate different types and colours of stones that are blended together and applied onto a specially formulated, self-coloured, polymer-enriched mineral-cement dash receiver, Permarock Dashing Mortar (DM), which provides enhanced performance over traditional sand/cement renders.
Colour Range:
Colour Options: Special colours can be produced subject to minimum order quantities.
Number of Textures: 1
Permarock Dashing Mortar is a factory-batched, polymer-modified, self-coloured, cement-based spar dash receiver used to create traditional ‘pebble dash’ render wall surfaces. It is supplied as a pre-coloured mineral dry powder premix, requiring only the addition of water and mixing on site. Permarock Dashing Mortar is used as a decorative finish with Permarock External Wall Insulation Systems and Permarock Exterior Render Systems. It is available in a range of standard colours including Grey, White, Yellow, Cream, Red and Pink. For other colours, please contact Permarock.
Pack size: 25kg sacks.
Storage: Store in closed sacks, off the ground, dry and protected from moisture. Avoid frost.
Approximate coverage rate: 6-8 kg/m2
Lime Bloom: Lime bloom manifests itself as a lightening of colour caused by the formation of a fine surface deposit of calcium carbonate on cement-based renders. Lime bloom can occur as an overall lightening of the render colour, or as heavier deposits, sometimes uniformly distributed across the surface, sometimes patchy in appearance. Colour variations tend to be more obvious when lime bloom occurs on uniformly coloured or darker coloured renders.
Lime bloom is a naturally occurring phenomenon, is purely superficial and has no detrimental effect on the durability, strength or performance of the render - it cannot therefore be deemed a technical failure in any respect.
Further information on lime bloom, its causes, and mitigation measures can be found in Permarock technical Bulletin TB008.
Color | Cream Grey Ivory Pink Red |
Finish | Dry dash Textured |
Material | Render Aggregate Cementitious Cement Polymer-modified cement |
Length | Bespoke |
Width | Bespoke |
Height | Bespoke |
Warranty description | Ten year |
Uniclass | |
CAWS | M21/20 Rendered external wall insulation systems M21/210 Rendered external wall insulation systems |
Product range |
Classification data | |
Preparation | Not required. PermaRock fungicidal wash. Guidance for specification option: Use to treat walls affected by algae, mould etc. Manufacturer guidanceConsult manufacturer for details of preparation to suit project substrates. |
Insulation | |
Material | Expanded polystyrene (EPS) boards. Guidance for specification option:
PermaRock EPS-Premium Insulation (EPS100):
Thickness:
|
Adhesive | PermaRock adhesive. Guidance for specification option:
PermaRock lamella adhesive. Guidance for specification option:
|
Additional mechanical fixings | PermaRock Mechanical Fixings. Manufacturer guidanceThe type, length and number of mechanical fixings (per board or per m²) required is dependent on the exposure (wind load) conditions. In-situ pull-out tests are carried out to determine the pull-out resistance of fixings on a project-by-project basis. Fixings should be used in combination with adhesive bonding of the insulation boards. Consult manufacturer for recommendations. |
Fire barriers and stops | |
Material | Mineral wool fire-stopping. Manufacturer guidanceRequired horizontally at each floor level commencing at second floor level and at each floor level thereafter. |
Beads and trims | Manufacturer guidanceFull system (EWI) and render-only beads, including verge trims, top trims, starter tracks, full system stop beads, render stop beads, window sealing strips (reveals beads), movement joint beads/ profiles for vertical and horizontal joints. Sealing tapes and expansion joint tapes. All as system manufacturer’s or architect’s details, to be supplied by PermaRock. |
Movement joints | |
Form with | Live construction movement joints. Guidance for specification option: Should be brought through the system. Refer to manufacturer's standard details. |
Render carrier or reinforcement | |
Material | PermaRock Bedding Mortar and PermaRock Reinforcing Mesh. PermaRock Bedding Mortar and PermaRock Armoured Mesh. Guidance for specification option: For areas where high levels impact resistance are required. Manufacturer guidanceAdditional reinforcement layer fixings are required for buildings over 2 storeys in height and/or for buildings in high exposure locations and at fire breaks. |
Mesh size | 4 x 4 mm. Manufacturer guidancePermaRock Reinforcing Mesh. |
Fixings | PermaRock Reinforcing Mesh patches. Guidance for specification option:
PermaRock Reinforcement Layer Fixings (stainless steel). Guidance for specification option:
|
Render | |
Application | Intermediate coat. |
Material | PermaRock Dashing Mortar. |
Decorative finish | PermaRock dry dash aggregate (dashing stones). Guidance for specification option:
|
Colour | Manufacturer guidancePermaRock Dry dash aggregate (dashing stones):
|
System completion | Manufacturer guidance
|
Substrate | Cross laminated timber (CLT). Existing brickwork/ blockwork/ concrete. New brickwork/ blockwork/ concrete. SFS (Steel frame with sheathing board). Structural insulated panels (SIPS). Timber frame with sheathing board. |
Grain size | Not applicable. Guidance for specification option: All types other than K or R finishes. K 1.5 mm. Guidance for specification option: For Silicone ULTRA/ Acrylic K-Finishes only. K 2.0 mm. Guidance for specification option: For Silicone ULTRA/ Acrylic/ Mineral K-Finishes only. K 3.0 mm. Guidance for specification option: For Silicone ULTRA/ Acrylic/ Mineral K-Finishes only. K 5.0 mm. Guidance for specification option: For Mineral K-Finishes only. R 2.0 mm. Guidance for specification option: For Silicone ULTRA/ Acrylic R-Finishes only. R 3.0 mm. Guidance for specification option: For Silicone ULTRA/ Acrylic/ Mineral R-Finishes only. R 5.0 mm. Guidance for specification option: For Silicone ULTRA/ Acrylic/ Mineral R-Finishes only. |
Contains Red List materials | No |
Country of material origin | United Kingdom |
Country of product manufacture | United Kingdom |
Material | Render Aggregate Cementitious Cement Polymer-modified cement Polystyrene |
| Carbon dioxide equivalent | |
Carbon dioxide equivalent, as defined in BS EN 15804 Self-declared | |
Stage Normalised unit (kg CO₂ eq/kg) Declared unit (kg CO₂ eq/m²) Stage:A1–A3 ('Production stage') Normalised unit : Declared unit : 5.9 | |
Recyclability | Insulation can be recycled at end of life. |
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