"wall cladding panels"

Preface This How To Series publication is an educational tool intended to give guidance to anyone specifying sheetsteel building products. This particular publication deals with the retrofit of the building envelope utilizing sheet steel. This is a generic guide giving the basic details and should only supplement the specific recommendations or design guidance published by the manufacturer appropriate to their own products. The material presented in this publication has been prepared for the general information of the reader. While the material is believed to be technically correct and in accordance with recognized good practice at the time of publication, its should not be used without first securing competent advice with respect to its suitability for any specific application. Neither the Canadian Sheet Steel Building Institute norites Members warrant or assume liability for the suitability of the material for any general or particular use.

Introduction This Fact Sheet is written to provide assistance in understanding the engineering terms commonly used in the sheet steel building products industry. 

According to certain “studies,” wood claims a smaller environmental footprint than any other major building material. However, a closer look at the facts reveals some significant inconsistencies with that claim. MYTH: Studies demonstrate that wood is a more sustainable material than steel. REALITY: The most-cited study contained numerous incorrect assumptions about steel, and it omitted wood impacts. • A study cited often by the wood industry was published by the Consortium for Research on Renewable Industrial Materials (CORRIM) and is based on outdated information. For example, it made incorrect assumptions about the quantity of steel needed for its comparisons. • Wood is typically a single-use material. At the end of its life, a building’s wood frame is typically landfilled or incinerated. This returns any stored carbon dioxide back into the atmosphere as either carbon dioxide or methane, shifting greenhouse gas burdens to future generations. • In comparison, steel is the world’s most recycled material. Steel construction products have a recycling rate of more than 90 percent, meaning that at the end of a steel building’s life, more than 90 percent of its steel is recycled into another steel product, using significantly less energy than was necessary to create the original product. A material that can be recycled continually over centuries with no loss in quality and that lowers the burden on future generations is the very definition of sustainability! MYTH: Wood is more sustainable than steel because it is a renewable building resource. REALITY: Being renewable is not the same as being sustainable. • The wood industry claims that for every tree cut down, one or more new trees are planted. However, the claim does not take into account that it will take decades before those saplings mature. In the meantime, the forest is depleted of the oxygen, water storage and filtration, wildlife habitat, global cooling, and other benefits provided by the mature tree. 1 • Trees are often harvested by clear-cutting, leaving large gaps in the forestland that also impact the plants and animal species left behind. MYTH: Wood is more sustainable than steel because wood construction products store carbon. REALITY: Carbon storage for construction products is temporary, only shifting impacts to future generations. • Carbon is sequestered in the fiber of trees, but that does not mean that wood buildings become large reservoirs of carbon that is stored indefinitely. Upon harvesting, the unused root and leaf systems immediately return their CO to the atmosphere by decay. For wood products, the reality is that carbon storage is also temporary and it is released back into the atmosphere at the end of the wood building’s life either by the demolition and subsequent decay of the wood or by incineration. • Ann Ingerson of The Wilderness Society states: “As a result of wood waste and decomposition, the carbon stored long-term in harvested wood products may be a small proportion of that originally stored in the standing trees―across the United States, approximately 1 percent may remain in products in use and 13 percent in landfills at 100 years post-harvest.” 2 2 Photo courtesy of the American Institute of Steel Construction Photo courtesy of SCS Global Services MYTH: All wood construction products are certified as being sustainably harvested. REALITY: The majority of forests in the U.S. do not meet the wood industry’s own sustainable harvesting standards. • Eighty-one percent of forests in the United States are not certified, 11 percent are Sustainable Forestry Initiative (SFI®)-certified, and seven percent are Forest Stewardship Council (FSC®)-certified.3 The sustainable harvest certification provided by the Sustainable Forestry Initiative has often been challenged as to whether it reaches the required threshold of sustainable forestry. SFI was created in 1994 by the paper and timber industry. A report on SFI by ForestEthics concludes in part: - “SFI is funded, promoted and staffed by the very paper and timber industry interests it claims to evaluate.”4 - “Of SFI’s 543 audits, up to the time of the report’s issuance, there were no major noncompliance issues related to soil erosion, clear-cut procedures, watershed issues, or chemical usage.”5 - “SFI-certified logging practices are having a disastrous impact on North American forests.”6 • In actuality, only seven percent of the forestland in the United States reaches the threshold of being considered sustainably managed. References 1 “Understanding Environmental Product Declarations (EPDs) for Wood (Current Problems and Future Possibilities),” The Sierra Club Forest Certification and Green Building Team, September 24, 2013. 2 Ingerson, Ann, “Carbon Storage Potential of Harvested Wood: Summary and Policy Implications,” The Wilderness Society, October 23, 2010, p. 1. 3 “Forest Certification Around the World: Georgia-Pacific, Sustainable Forestry and Certification,” Georgia-Pacific, 2014. 4 “SFI: Certified Greenwash – Inside the Sustainable Forestry Initiative’s Deceptive Eco-Label,” a report by ForestEthics, November 2010, p. 2. 5 “SFI: Certified Greenwash – Inside the Sustainable Forestry Initiative’s Deceptive Eco-Label,” a report by ForestEthics, November 2010, p. 9. 6 “SFI: Certified Greenwash – Inside the Sustainable Forestry Initiative’s Deceptive Eco-Label,” a report by ForestEthics, November 2010, p. 11.

It’s a fact that buildings consume two thirds of all the electricity produced in North America and one third of all the energy produced in North America. While it is recognized that adding insulation under the roof surface can reduce cooling and heating costs, there is a diminishing return on the strategy of increasing insulation to conserve energy costs. This is where “cool roofing” can play a role in further reducing the energy consumed, and in minimizing the Heat Island effect created in the big urban cities. Cool roofing relies on sustainable, energy efficient, coated steel products, in a wide variety of finishes, colours, textures and roofing profiles. It conserves energy through its properties of reflectivity and emissivity

Sustainability, durability, fire resistance, structural performance and cost-effectiveness are some of the strongest reasons for using structural steel or cold-formed steel framing in mid-rise building construction. As a dependable, noncombustible material, steel-framed structures provide a wise investment for builders and the occupants who live and work in them. Steel structures provide long-term, consistent performance. • Steel framing will not rot, warp, split, crack or creep. • Steel framing is not vulnerable to termites. • Steel framing does not expand or contract with moisture content. • Steel framing is produced in strict accordance with national standards, with no regional variations. Steel is a noncombustible material and will not contribute to the spread of a fire. • Because steel is noncombustible, it reduces the fire risk to occupants, firefighters and property/business owners. Steel framing improves design efficiency, saves time, and reduces costs. • Steel framing provides a significantly greater strength-to-weight ratio than wood. • Steel framing allows for larger bays and wider frame spacing than wood construction. • Increased flexibility in bay spacing and framing layout maximizes usable floor space for owners and tenants. • Steel is typically fabricated off-site, reducing on-site labor, cycle time and construction waste. • Shorter construction time results in earlier occupancies and lower financing costs. Steel structures perform well during earthquakes and other extreme events. • Steel is a resilient material, with reserve strength and ductility that result in significant advantages in natural disasters such as hurricanes and earth- quakes, and in other extreme events like fire and blast. • Steel construction is engineered to provide a reliable, consistent load path. • Steel construction employs quality control and quality assurance procedures to ensure that the project requirements are met. Steel framing provides environmental benefits and complies with sustainable building standards. • Steel framing results in less scrap and job site waste than lumber. • Structural steel is continually recycled with a current recycling rate of 98 percent, meaning that these steels will still be in use hundreds of years from now, lessening impacts on future generations. • Steel, when recycled, loses none of its inherent properties and can be recycled into different products such as cars, bridges, cans, etc. • Steel can be used to comply with the requirements of sustainable design standards such as the International Green Construction Code (IgCC), ASHRAE Standard 189.1 (Standard for the Design of High-Performance Green Buildings Except Low-Rise Residential Buildings), and the National Green Building Standard (ICC-700). Steel can also provide credit points for green building rating systems like the USGBC’s LEED (Leadership in Energy and Environmental Design) and the Green Building Initiative’s ANSI/GBI-01 (Green Building Assessment Protocol for Commercial Buildings).  

PREFACE One of the objectives of the Canadian Sheet Steel Building Institute is the development of product standards to promote sound construction using safe building practices. This Standard is intended to further this objective by providing to buyers, manufacturers and installers of steel farm roofing and siding, information which can be used or adopted by reference where desired. The requirements contained herein are in accordance with accepted engineering principles, augmented by experience. They include recommendations covering steel thicknesses, minimum metallic coating designations, as well as design, manufacture and installation in general.

Pressure marking, also known as pressure mottling or imprinting, is an uneven or irregular gloss pattern on the face of a prepainted sheet steel. The photograph in Figure 1 shows what pressure marking looks like. The mottled appearance takes place when the gloss components in the prepainted top coat are compressed or flattened during the manufacturing and coiling process. The condition is more prevalent on dark colours and high gloss products. Pressure marking is also typically noted in the centre of the strip where the coiled product is under the most pressure

One of the most common questions asked by homeowners about the installation of their steel roof is whether an underlayment is needed. The answer to this question is “yes” in most situations. The underlayment plays a critical role in controlling the migration of condensation that might develop on the underside of the steel sheet thereby preventing accumulated water entering the building resulting in costly damage.

The Starbucks Reserve Roastery in Chicago features an incredible, 4-story mural by local artist Eulojio Ortega. The mural, brilliant for conveying the story as visitors go from floor to floor, is interestingly located in an exit stairwell. Traditionally, stairwells are enclosed in opaque walls, leaving them dark, isolated, and rarely utilized unless in an emergency. To allow the mural to be visible through multiple floors, encourage stair usage and meet fire rated code requirements, the architects redesigned the 2- hour stairwell using transparent, floor-to-ceiling butt-glazed glass walls with the largest tested and listed fire resistive glass panels available.

Introduction Questions occasionally arise about how sheet steel building products meet the requirements of the National and Provincial building codes related to fire protection. The objective of this Fact Sheet is to highlight certain building code requirements and show how sheet steel building products comply

IntroductionSheet Steel Roong and SidingLightweight Steel FramingIsolate the Steel and Wood ComponentsAvoid Use of Pressure Treated WoodFastenersMany buildings will include wood members in applicationssuch as sill plates, splash boards, strapping, purlins, door orwindow bucks, and posts. In some of these end-uses it is arequirement that the wood be chemically treated (pressuretreated) to extend the service life.Designers and builders need to be aware that changes in theavailable wood perservatives may impact the durability ofany connected steel components or fasteners.Eective January 1, 2004 the Environmental ProtectionAgency (EPA) banned the use of Chromated CopperArsenate (CCA) as a preservative in treated lumber forresidential construction. This was done in an eort to reducethe use of chromate and arsenic thereby mitigating thepotential health and environmental problems. The woodpreservative industry has been switching to alternativewaterborne compounds including Sodium Borate (SBX),Alkaline Copper Quat (ACQ), Copper Azole (CBA-A and CA-B),and Ammoniacal Copper Zinc Arsenate (ACZA).Unfortunately, research has indicated that ACQ, CBA-A, CA-Band ACZA, the new generation copper-based products, aremore corrosive to galvanized steel than the former CCA.Since ACQ is becoming the predominant preservative in use,the discussions in this paper will refer to it exclusively.The purpose of this Fact Sheet is to convey the recommendations of the sheet steel industry for the application of steelproducts with ACQ pressure treated wood.

As far as extreme environments go, Wisconsin has some of the most dramatic in North America. During the winter months, temperatures regularly dip well below freezing, and in the summer months the temperatures can reach up to 90 degrees Fahrenheit with significant humidity levels for extended periods of time. Given these dramatic weather conditions, the materials chosen for the building envelope should not only protect building occupants from the elements, but ensure their comfort as well.

Central to the building's design are several simulation labs, practice labs, and mock operating rooms where students can observe instructors and each other as they perform their tasks. Because these labs are in areas where a 1-hour fire rating has to be maintained, the architects chose to combine vision, transparency, and fire safety with SuperLite® II-XL 60 in GPX® Architectural Series framing.

Introduction Most cold formed steel building products, whether painted or unpainted, are manufactured from a sheet steel material that has some form of metallic coating applied. This metallic coating can be zinc (galvanized), zinc-iron alloy (galvanneal) or a 55% aluminum-zinc alloy (GalvalumeTM). The metallic coating is available in a range of thicknesses to provide the degree of corrosion protection and service life required. One of the concerns expressed by installers relates to the presence of wet storage staining on the products, how this staining impacts the long term performance, and what can be done to remove it. The purpose of this fact sheet is to address some of these issues, allay some fears, and give guidance on proper storage techniques.

A question that homeowners often ask about steel roofing is “Will a steel roof be noisy when it rains?”. We’ve created this fact sheet to help answer that question. Residential steel roofing is available in many shapes and forms. The forming process provides not only strength, but when coupled with high quality build finishes, absorbs and deadens much of the noise. With the home insulation standards of today, you should not notice any difference in noise levels between roofing materials. 

A building’s design is very much influenced by the function it performs and the perceived threats that it may face – whether it’s from natural disasters, accidents or terrorist attacks – with the latter being a foremost concern for federal courthouses, embassies, government facilities and other high profile buildings. Because of these security concerns, trade-offs have been made when it comes to daylighting, energy efficiency and aesthetics to name a few. The good news is that today, high-performance security glazing make-ups are available to meet the level of protection needed while continuing to provide natural light and a feeling of openness.

SAFTI FIRST® developed, engineered and successfully tested the first-ever fire and hurricane rated assembly for the Las Olas Beach Club and Condominium, a luxurious multi-family residence in Ft. Lauderdale, FL. The architect wanted to design the units with as much glazing as possible so residents can enjoy views of the surrounding area from their homes.

Who hasn’t uttered the words or at least heard of a “Target run”? What started out as a marketing campaign to get more foot traffic in their brick and mortar stores has become somewhat of a cultural phenomenon. Aside from being a call-to-action, #TargetRun is a trending hashtag used by shoppers to share their in-store shopping experience on social media.

1. SCOPE 1.1 The following specifications shall apply to hot-dipped metallic-coated sheet steel prefinished with colours of proven durability and suitable for exterior exposure as delivered from the coil coater. Proven paint systems for building products have been designed for vertical applications whose surfaces are no more than 30° to the vertical and non-vertical applications whose surfaces ranging from 5° up to 60° to the horizontal. It is not recommended for aggressive atmospheric exposure. 1.2 The prefinish system shall consist of a primer and topcoat continuously applied and cured within the paint manufacturer’s specifications on cleaned, pretreated, metallic-coated substrate. The pretreatment specified shall be zinc phosphate for galvanized steel and metal oxide pretreatment for aluminum-zinc alloy-coated steel, applied in accordance with the pretreatment manufacturer’s specifications.

An independent assessment of the life cycle cost for various low slope roof systems revealed that steel roofing had the longest life span, no leaks due to material failures, and the lowest overall maintenance cost.

We built the world first Passivhaus CPD training facility / pub, this is the worlds most airtight pub at 0.07ach at 50 pa. This is a twin wall timber frame, it’s 450mm wide insulation Huntsman which is made of thousands of recycled plastic bottles. Huntsman also recycled 1 billion plastic bottles from the sea last year. We have a 7.2 KW system solar panels system that powers the building, it’s got MVHR Nilan. On the external façade we applied Passive Purple External which is airtight up to 0.03ach.

To preserve the building’s open design and to extend natural light further in the building, the architects incorporated fire resistive glazing in the areas that required a 2-hour fire rating, particularly in the stairwells and exit passageways at the new Kent State University College of Architecture and Environmental Design.

There is a growing trend in office space design that favors increased opportunities for connectivity and collaboration among its occupants. In buildings with multiple floors, this can be a challenge as the vertical separation between floors makes face-to-face encounters less likely to happen. One way to get around this is by incorporating an atrium. See how fire rated glass helped the designers meet the fire rated requirements for this atrium while providing clear, unobstructed views.

The Department of Defense (DoD) published the Unified Facilities Criteria (UFC) 4-010-01 Antiterrorism Standards for Buildings as a mandatory guideline to mitigate the threats of terrorism against buildings and ensure the safety of the individuals that inhabit them. It applies to all newly constructed DoD Components, DoD inhabited buildings, billeting and high-occupancy housing, as well as already inhabited buildings where the renovation costs are 50% or more than the value of the building (for a complete list, please see UFC 4-010-01 section 1.8).

An old block of apartments in Gt. Yarmouth getting a low carbon Retrofit for a higher, cleaner living standard and reduced energy bills. Passive Purple has been used externally on this huge scale block of apartments. with no margin for error and tricky details throughout, a liquid applied airtight membrane was the only way going forward. The building was being insulated externally and getting a whole new façade from render to aluminium panels. With the residents still inhabiting the building this had to be done quickly and easily with maximum results. Being a liquid applied airtight membrane, any cracks, gaps, and service penetration leaks in the existing building fabric quickly became thing of the past. That and the hundreds of Panel brackets being installed to support the new façade going on, this Retrofit had multiple penetrations and tricky details. Making good of the building fabric and awkward brackets with a near on impenetrable adhesion, Passive Purple made fast work of this great conversion, impossible for any other method. Being in liquid state on application, Passive Purple can be applied onto most/any surface (See data sheets for more information) and will find its way into all the unseeable tiny gaps and cracks all buildings will undoubtably have. Like this old pebble dashed façade, any rough, uneven and awkward areas are no longer an issue, our products simply flow into these areas. We also have the fibre reinforced Passive Purple brush, used on this job to prepare the brackets by filling the larger gaps between that of the bracket and the existing wall and also the large penetrating bolts. A huge win and demonstration of the power of liquid products by Intelligent Membranes.

Codes required fire wall separations between parking garages and businesses, markets, homes and other uses. Architects can replace entire walls with glass to open up buildings like never before. For example, SuperLite® II-XL in GPX® Architectural Series Framing by SAFTI FIRST® is a USA-made fire resistive transparent wall system that blocks radiant heat and meets the same stringent ASTM E-119/ UL 263/ NFPA 251 code requirements that any opaque fire rated wall must meet.

Citu, Leeds - SIPS panels made 0.03ach on the fabric/joints/connections using PASSIVE PURPLE.

Renovation stripping out the building completely and rebuilding the walls, Passive Purple® was applied in between the connections of the internal side of the external walls which were a combination of masonry, timber, and steel frame. The ground floor ceiling was removed exposing the warped old timber joists with cracks in the surrounding brickwork and mortar. This was given attention to detail using Passive Purple® Brush to seal above an airtight foam to guarantee the airtightness of this major air leak zone before the final spray coat of Passive Purple® airtight membrane was applied. Passive Purple® was also used to seal window and door linings, ready for the new triple glazed windows to go in. Passive Purple® was sprayed on all the walls and ceiling. This is an ongoing project that still is awaiting an air test, the client is looking to hit 2.5 ach and installing MVHR.

For a recent renovation of a stairwell and exit corridors at Ridgewood High School in Illinois, the design team specified SuperLite® II-XL 60 in GPX® Architectural Series Framing for its optical clarity, storefront-like appearance, and high STC ratings. In order to meet the code requirements and maximize the daylight penetrating into the building, the architects decided to use fire rated glass in the one-hour exit corridor. Because the glazing exceeds 25% of the wall area, fire resistive glass and framing assemblies rated equal to the wall had to be used.

Central to the new UC Davis Medical Center Surgery and Emergency Services Pavilion's design was a large skylight that allows natural light to vertically flow into the atrium area and other light wells throughout the building. However, they also wanted to let light flow horizontally into the adjacent hallways, rooms, etc. Because the walls in the atrium and light wells have to meet a 2-hour rating, Stantec Architects approached SAFTI FIRST® for a solution. Large portions of the 2 hour atrium and light well walls were made “transparent” with the use of SuperLite® II-XL 120 in GPX® Framing.

The architects at Morris Adjmi wanted large, 11-ft. tall glass walls to highlight the breathtaking views for the reimagined Warehouse in New York City’s growing architectural wonderland of Chelsea. However, the building was on a lot line, mandating 2 hour fire walls. SAFTI FIRST® made this dream a reality by supplying the largest tested and listed 2 hour fire resistive glazing available today. The inclusion of low-iron glass in the fire-resistive glazing units ensured superior clarity and aesthetic continuity with the adjacent non-rated windows. The fire resistive units incorporated high performance glazing and were filled with argon for energy efficiency and occupant comfort.

This new 120,000 square foot, state-of-the-art convening center features a 1,000-seat auditorium that is large enough to host the entire MBA class. The glass atrium floods the multi-purpose lobby with natural light, as well as provides a visual connection between the interior of the building and the outdoor environment. To maximize transparency, SAFTI FIRST® met with the architects during the design phase to create a large, 2-hour, glass wall that separates the lobby from the auditorium while providing a visual connection between them. Since this 2-hour glass wall also serves as the entrance to the auditorium, deciding on a 90-minute door system was of upmost important. SAFTI FIRST®’s in-house engineering department provided design assistance, system details, engineering calculations and support from the planning phase all the way to the submittal process.

SuperLite® II-XLM 120 clear butt-glazed walls with 9 ft. GPX® Builders Series 90 minute Temperature Rise doors creates a light-filled, transparent 2-hour stairwell that is on-brand with Waste Management’s new Houston Headquarters.