"underfloor heating systems"

The Rondo Technical Services Department worked closely with CSR Gyprock to come up with a suitable External Wall system. The project consists of over 30,000 lineal metres of 92 1.15bmt lipped studs used for the external wall system and over 45,000 lineal metres of 64mm 0.50bmt lipped studs for the internal walls.

Rondo worked with Forman Commercial Interiors and Alpha Holdings on the three storey, $40 million project by providing all of the Steel Stud and Track requirements along with the KEY-LOCK Concealed Suspended Ceiling System. Due to the various wall systems designed, Rondo supplied diagrammatic specifications for the junction details to assist in completing the project, which finished in August this year.

Rondo worked closely with contractor Future Carpentry and Ceilings providing Rondo 92mm Stud & Track Systems, KEY-LOCK Ceiling Systems and heavy gauge Rondo products externally, throughout the project. A special feature in the design involved an intricate ‘wave’ ceiling feature requiring both convex and concave curved Rondo TCR sections to achieve the desired effect.

Rondo worked closely with contractor Future Carpentry and Ceilings providing 92mm Stud & Track Systems, Key-Lock Ceiling Systems and heavy gauge Rondo products externally, throughout the project. A special feature in the design involved an intricate ‘wave’ ceiling feature requiring both convex and concave curved Rondo TCR sections to achieve the desired effect.

The hotel and casino will include a luxury hotel, gaming areas, dining, and retail and convention facilities along with numerous special attractions. Rondo provided this project with all the Drywall Steel Stud Partition Systems for the podium, gaming areas and the hotel tower. Included in the plan were also specially designed and supplied maintenance WALK–ABOUT Trafficable Ceiling Systems as per the project requirements.

Rondo’s Seismic products within each system included DUO Perimeter Trim Sliding Clip (Rondo 850), KEY-LOCK TCR Seismic Joiner (Rondo 865) and Seismic plenum braces. With the KEY-LOCK Seismic Concealed Ceiling System, two-side fixed, free wall perimeter connections and Rondo 141 Wall Track (1.15BMT to suit 129 Furring Channel) was used.

Contractors Precision Interior Walls and Ceilings (PIWC) primary responsibility was the installation of the specialist linings on curved feature ceilings. PIWC Construction Manager, Ashley O’Connor mentions working closely with Rondo, and using CAD drawings to create a ceiling system before the panels were even made. “We designed and ensured the ceiling systems project’s specific design criteria were met”, said Ashley.

Due to tight plenum space and extremely congested plenum areas, Rondo’s new Xpress Drywall Grid System was the ideal ceiling system to use. This maximised the ceiling heights in all guest rooms while offering compliant plenum vertical clearances. Contractors implemented Rondo’s intricate feature ceilings and bulkheads throughout the entire building, such areas included the lobby, restaurants and conference areas.

APPLICATION: 52mm Turf CellPROJECT LOCATION: North Ryde NSWPROJECT DETAILS: Macquarie University Permeable Overflow Car ParkPROJECT COMPLETION: March 2017Established in 1964, Macquarie University began as a bold experiment in higher education. Built to break from traditions: to be distinctive, progressive, and to be transformational. Today its pioneering history continues to be a source of inspiration as they celebrate their place among the best and brightest minds.When Macquarie University’s existing cark park became too small for the amount of cars now using it, it was decided to construct an overflow car park. However, not just any car park, but in keeping with their innovative thinking, an environmentally friendly permeable car park. Of course the Atlantis® Turf CellTM system was chosen, so that turf covered parking spaces could be provided.The project required 9,843sq. m of Atlantis® Turf CellTM system, which is constructed from 480mm x 260mm x 52mm panels and has a rigid interlocking clipping system and is made from high quality recycled polypropylene. The project was undertaken by J & G Excavations and Asphalting (NSW) Pty Ltd.The Turf CellTM cells were laid on a bed of permeable soil, and filled with sandy soil and turf was then placed on top of the linked Atlantis® Turf CellTM cells and rolled with a heavy roller to press the roots into the soil in the cells, where they were protected from compaction and could grow freely both horizontally and vertically.The Turf CellTM system is another Atlantis invention, and is specifically suited for car parks, access roads, aircraft taxiways and helicopter landing pads as it has the following features:a high load bearing of approximately 4000t/sq. M;protects the root system of grass from compaction, while allow for vigorous horizontal and vertical root growth;permits surface water absorption and infiltration;has a long use life; andaesthetically, the system allows the grass to fill in completely, creating a lush lawn with an invisible reinforcement structure.

Rondo has supplied 80,000l/m of DUO Exposed Grid Ceiling System and 148,000 L/M of Steel Stud Drywall Framing System to three of the main buildings. As the design required a variety of special length products, Rondo has been producing large quantities of these items in advance and storing them at the Rondo warehouse in WA to enable quick supply and install for contractors on site, which ensures the project can progress at a rapid rate.

MP Group were charged with managing the installation and finishing of all internal and external walls and this is also where Rondo offered our support. With the external structural steel framing having been installed 150mm out of position, Rondo’s Technical Services Team came to the rescue and designed an external stud wall system using our MAXIframe External Wall Framing System to ‘fill the gap,’ including design of special header bracing details to support the wall.

No 1. Collins Wharf is the latest part of the $1.2 billion development of the Victoria Harbour precinct. The 29-level apartment complex, built by Lend Lease and designed by Architectural firm, Bates Smart was completed in September this year and boasts 321 water-lined apartments and townhouses. Expoconti were awarded the wall and ceiling contract for the $106M development and soon after contacted Rondo to supply systems for the external walls, external cladding and internal suspended ceiling system.

Designed by Tony Owen Partners, Breezway Altair Louvre Windows were recommended to the Developer by the Architects at Tony Owen Partners due to their visually appealing aesthetics, the products full certification and compliance with Australian Standards, and Breezway’s strong reputation in the window industry. Altair Louvres with the Stronghold System have been strategically placed on the corner of the building as a key visual feature. Being a high quality window system, Altair Louvres will provide protection from the elements and are restricted to comply with Fall Prevention requirements.

The Sir Edward Weary Dunlop Retirement Village has been completed with the help of architect, builder and contractor Ryman Healthcare. The 134-unit age care facility will house serviced care units and independent living units for the elderly with resort-style facilities. Rondo assisted in the development of this project, supplying a number of products including Stud and Track (64mm and 92mm x 0.55BMT), KEY-LOCK Suspended Ceiling Systems and MAXIjamb Systems for the large window and door openings leading onto balconies.

At the new 6,000-seater Jordal Amfi ice hockey stadium in Oslo, Norway, player and spectator safety is a top priority. The stadium owner wanted a coating system which included passive fire protection, so, when Danish-based Give Steel was contracted to produce the steel structures, they had to not only meet the customer specification for fire protection but also consider the logistics of the project.The steel pieces were produced in Denmark, and Give Steel needed a coating system that was robust enough to protect the steel during transportation and erection onsite.

With a glass façade symbolising the transparency of justice and a glossy metal exoskeleton, the new Maison de l’Ordre des Avocats (House of the Paris Bar Association) is a stunning addition to the French capital’s new Batignolles judicial city. For the building owner, safety is a top priority. Therefore, the exoskeleton needed a proven passive fire protection coating that would enable the steel to maintain its load-bearing capacity for up to 60 minutes during a fire, giving those inside valuable extra time to evacuate.The challenge Specialist paint application and surface treatment company ROTH & Cie was contracted to apply the passive fire protection coating system. ROTH & Cie has worked with Hempel for many years and was keen to work with us on this project. However, due to the project schedule, the tubular exoskeleton framework was delivered to the construction site with a competitor’s epoxy primer already applied. ROTH & Cie therefore wanted a Hempel passive fire protection system that would work with the existing primer. Also, as building aesthetics are important in the overall design, the exoskeleton needed a high-quality matt satin finish. The solution Our solution was to specify a system of Hempafire Pro 315 and Hempathane 55750. A single component intumescent coating, Hempafire Pro 315 complies with the EN 13501-2 standard for the fire classification of construction products. It is optimised to provide 60 minutes of passive fire protection, as well as partial protection up to 90 minutes. In addition, thanks to its exceptionally low loadings, Hempafire Pro 315 requires significantly lower dry film thicknesses than competitor products. As a result, ROTH & Cie could apply the coating in a thinner coat, significantly reducing paint consumption, application time and project costs. The full system was completed with Hempathane 55750, a polyurethane topcoat with quick crosslinking properties that provides the matt satin appearance required by the specifications. Our dedicated passive fire protection R&D Centre in Barcelona, Spain verified that Hempafire Pro 315 could be applied on top of the existing primer. The entire system was spray applied using an electric airless pump, which is ideal for construction sites as it does not require an air compressor. The project is just another in a long line of successful collaborations with ROTH & Cie, which also include previous passive fire protection coating projects, most notably La Halle Secrétan covered market and La Samaritaine department store, both in Paris.At a glance Project Name: Maison de l’Ordre des Avocats (House of the Paris Bar Association) Customer: ROTH & Cie System: Hempafire Pro 315 + Hempathane 55750 Volume: 4,080 litres

The brand new state-of-the-art $177 million Brisbane International Cruise Terminal was completed in mid-2020 and will serve as a gateway for the Queensland tourismsector. The 9,300m² terminal was designed by Arkhefield in collaboration with Arup will provide visitors with a world class experience.The public spaces including the internal walkways, communal areas and departure lounge featured 1,500m² of Flowcoat Terrosso in four bespoke colour combinations.The decorative resin-based flooring system was chosen to provide a decorative, seamless flooring system that would not only create a luxurious and welcome environment, but withstand the expected foot traffic.A further 1,200m² of Deckshield ID was applied to the foot bridge, providing passengers with a slip resistant and safe surface as they board or disembark some of the biggest cruise ships in the world.Tremco CPG Australia’s portfolio of industry leading products provided not just a flooring solution for the world-glass tourism facility. In addition to the Flowcreteflooring systems, Tremco CPG Australia also provided the structural glazing silicone Proglaze II to a total of 218 glass panels.

Installation of floor and wall coverings, Sealants application, Surface preparation, Tile & stone installation systems, Waterproofing

Rondo Steel Stud Drywall Framing System will be used in the construction of the Dubai International Airport - Concourse 4 project.

Working directly with sub-contractors Donnybrook Interiors and Architectural Ceiling Systems, Rondo delivered the walls and ceilings for this unique $15million build.

COLLABORATIONArchitect: EJE ArchitectsBuilder: Core Project GroupBRIEFDevelop the best coating system to maintain the surface appearance of the restored heritage-listed Kingsley building to align with its vision of being a true luxury hotel.MATERIAL & APPLICATIONECOCLEAN Porosity SealerECOCLEAN Self-Cleaning CoatingOUTCOMEThe ECOCLEAN coating system uses self-cleaning technology to preserve the concrete appearance of the Kingsley – the first luxury hotel in Newcastle.Winner of two Asia-Pacific Hotel of the Year awards, the Kingsley is a remarkable example of what photocatalyst coatings can do to preserve the appearance of heritage-listed buildings while reducing maintenance budgets.Images courtesy of Crystalbrook Kingsley

Rondo incorporated Steel Stud and Track, specifically 64mm track sections along with KEY-LOCK Suspended ceiling systems to perfect the final look of the complex.

Snapper Creek Car Park was developed as an environmentally friendly permeable car park. As such the Atlantis® Turf CellTM and Atlantis® Gravel CellTM systems were chosen, to provide gravel driveways and grass parking areas, thus preventing compaction of the soil and to protect the grass and to stabilize the gravel and provide a permeable car park.The parking areas were divided into car only parking and car & trailer parking.The area, consisting of natural sandy material, was excavated to a depth of 300mm, and a tensar grid was placed into the excavation and the excavated material placed back on top of the tensar grid and compacted.A layer of 100mm of gravel was then place on the areas where the Atlantis® Gravel CellTM modules were to be used and the Atlantis® Gravel cellTM modules positioned thereon and filled with gravel.The Atlantis® Turf CellTM modules were installed and filled with soil and then the area was grass seeded; no turf was used. The project was completed in mid 2014 and was at that stage semi grassed and in use.The project required 4,300sq. m of Atlantis® 52mm drainage cell, which are 480mm x 260mm x 52mm panels and have a rigid interlocking clipping system and are made from recycled polypropylene.In August 2017, the operators of the car park, which is still operating, were contacted and they stated that they were extremely happy with the condition of the car park, even though it has heavy traffic as there is a boat ramp there, and some areas have been flooded by Snapper Creek.The Atlantis® Turf CellTM & Atlantis® Gravel CellTM systems are specifically suited for car parks, access roads, aircraft taxiways and helicopter landing pads as it has the following features:a high load bearing of approximately 4000t/sq. M;protects the root system from compaction, while allow for vigorous horizontal and vertical root growth;permits surface water absorption and infiltration; andhave a long use life.

This project is a great example where the client wanted to realise the instant savings of Con-form Group’s engineer certified, rafter mounted system, over costly traditional mounting systems.With a mixture of our EasyMech MR (purlin-mounted), and Span+ (rafter-mounted), HVAC platforms - the client was able to successfully mount all mechanical units across the roof of this mixed-use development in Tasmania.Spanning over 9 metres, this retrofitted Span+ (rafter-mounted), installation answered the clients brief in more ways than one.Rated to 2.5kPa and attached to Con-form Groups proprietary steel stub columns – this platform and it’s screens were retrofitted to the roof of this shopping centre within 2 days.Paired with our Louvre airflow and Classic Screen Walls.

Rondo supplied the Drywall Framing System in the construction of Ferrari World in Abu Dhabi, which is the world’s largest indoor theme park ­– including wall heights that ranged from 9 meters and above.

In excess of 125,000 Lineal Meters of Rondo product will be used in this multimillion dollar project: special custom lengths of Steel Stud and Track, KEY-LOCK Concealed Suspended Ceiling Systems and Rondo MAXIjamb (jamb stud).

Rondo has supplied our Drywall Framing System in the new expansion package of the Muscat International Airport. The Muscat International Airport, which is the largest airport in the Sultanate, is being expanded simultaneously to meet the growing passenger traffic.

Rondo worked closely with Wadsworth Contracting providing KEY-LOCK Concealed Ceiling Systems, Panther Access Panels, plastering beads as well as external 92mm framing, soffit framing, internal 76 & 64mm wall framing.

Rondo has supplied our Key-Lock Suspended Concealed Ceiling System to the new KLIA2 terminal. The KLIA2 is built to be Malaysia's Next Generation Hub - an airport hub that will allow seamless connectivity between low-cost and full-service carriers.

CollaborationArchitect: EJE ArchitectureBuilder: Core Project GroupBreifDevelop the best coating system to maintain the surface appearance of the newly restored heritage-listed Kingsley building to align with its vision of being a true luxury hotel.Material & ApplicationECOCLEAN Porosity CoatingECOCLEAN Self-Cleaning CoatingOutcomeThe ECOCLEAN coating system uses self-cleaning technology to preserve the concrete appearance of the Kingsley – the first luxury hotel in Newcastle. Winner of two Asia-Pacific Hotel of the Year awards, the Kingsley is a remarkable example of what photocatalyst coatings can do to preserve the appearance of heritage-listed buildings while reducing maintenance budgets.TestimonialAn old soul with a fresh twist, Crystalbrook Kingsley is culturally connected, sustainably-led, simply sophisticated, and steeped in history. The first luxury hotel to grace Newcastle, Crystalbrook Kingsley sparks vibrant energy and nostalgia in one moment.

Rondo put their Key-Lock Ceiling System to the test with the fascias and soffits, being curved in both directions. To create the exact shape and flow desired by the architect, precise installation was crucial and was achieved through a successful partnership between Rondo and Brunswick Valley Plastering.

Rondo assisted Brett Watson Contracting in providing the featured elliptic curved detail that made the eye catching internal ceiling layout possible. Rondo supplied our KEY-LOCK Concealed Ceiling System to create the coffered ceiling treatments in the main atrium.

Rondo has played a major role in the nearly 5,000m2 ‘105 on Mitchell Street’ hotel redevelopment. Rondo has so far provided about 8,000m2 of KEY-LOCK Concealed Suspended Ceiling System and 76mm Steel Stud Drywall Framing to this project.

Rondo is proud to be a supplier to ADNOC's new headquarters complex, which will be both a landmark building for the company as well as for the United Arab Emirates. Rondo have supplied the drywall framing as well as a wall cladding system using Rondo Furring Channel and fixing clips.

The project was subject to wind loading up to 2.8kPa ultimate and 1.9kPa serviceability. Our technical designs specified wall and ceiling systems, as well as complementary accessories to be supplied to the project. Being able to provide tailored designs within a tight deadline was crucial to the project.

Rondo’s 92mm Steel Stud and Track system was selected for all internal works as it best meets all the requirements implemented by Warren and Mahoney, lead architects for this project. Factors such as spans, acoustics, loads, future proofing and supply were all considered during the initial design period.