"architectural metalwork castings"

COLLABORATIONArchitect: Neeson Murcutt ArchitectsDeveloper: Surf Life Saving NSWBRIEFNeeson Murcutt Architects needed a solution that would protect the glazed ceramic tile roof on the $2.2 million rebuild of the Old Kempsey-Crescent Head Surf Life Saving Club. They wanted to avoid grime and salt accumulation on the roof system with minimal maintenance from the volunteers and to reduce maintenance costs.The architect designed the outside surfaces so they would be durable in the marine environment and easy to maintain. With difficult access to the roof, the builders decided on ECOCLEAN to help with maintenance and cleaning of glazed ceramic roofingMATERIAL & APPLICATIONECOCLEAN Porosity SealerECOCLEAN Self-Cleaning CoatingOUTCOMEUsing the power of daylight, rainwater and dew, ECOCLEAN created a self-cleaning roof that continually breaks down algae, mould and organic matter, which can cause unsightly stains. The Crescent Head Surf Club went on to win three awards including the NSW Sulman Medal for Public Architecture.

The new Mercedes-Benz Stadium in Atlanta, home of the Atlanta Falcons and Atlanta United, welcomed 75,000 fans to Super Bowl LIII in a beautifully designed and environmental friendly facility that is devoted to providing the ultimate fan experience. The HOK-designed $1.5 billion stadium opened in August 2017, an architectural icon in the city’s impressive downtown skyline.Amid its extensive post-game coverage of the Super Bowl, ESPN.com’s NFL page featured a story by ESPN Senior Writer David Fleming detailing an important and little discussed aspect of watching a game live…the quality of stadium restrooms.In his article, Fleming quoted Mercedes-Benz Stadium GM Scott Jenkins as saying,“You add a restaurant or a walkway feature to the stadium, some people will use it, but everyone is going to use the restroom. So the functionality, the quantity, the aesthetics of your bathrooms is critical. It seems unremarkable to most people, but, trust me, you invite 70,000 people to your house and you get the bathrooms wrong — you’ve got a huge problem”…”That Toilet seat, is now just as important as your Super Bowl seat.”

A Tricell system was designed by SAS International to fit the "Y" shaped departure lounge at Santiago Airport. SAS International has designed, manufactured and installed metal ceiling solutions for both interior and exterior areas of the new 74,000m² terminal of the Aeropuerto de Santiago, Spain. SAS810 tricell has been installed to create a triangular aesthetic in the departure lounges. This open cell system provides a geometric form that can easily be repeated for a striking finish. The flexible approach in SAS International’s design process enabled this unique solution to fit within the ‘Y’ shaped designed departure lounge. Installed in the main terminal and baggage hall, as well as exterior ceiling areas, is the linear profile system SAS710. The linear slat ceiling, designed so that each slat lines up neatly with the next, forms a perfect row resulting in clean and simple architectural lines. SAS710 was also chosen for the exterior of the building to provide continuity of design. Using specially designed slat retaining angles, the system has been adapted for strength and durability to prevent slats from being dislodged in high wind.

Swinburne University of Technology located in Hawthorn, Victoria required a new flooring solution for its Department of Architectural and Industrial Design workshop space. To find a solution that was both durable and decorative, Flowcrete Australia was consulted.600 m2 of Flowfresh SR in a custom Ultramarine Blue was installed at the Swinburne University Hawthorn campus thanks to its robust nature and ability to be specified in a bespoke colour.The workshop, locker area and classrooms provide students with a creative space to formulate, plan and create their visions, and the custom colour was chosen to help inspire and keep the creative juices flowing!As well as being extremely hard-wearing, the polyurethane system Flowfresh SR is also chemical resistant, meaning that it could withstand spills of drinks, paints or other substances that could harm lesser floors.Although Flowfresh SR has a positively textured surface with non-slip aggregates, the flooring system is also very easy to clean, meaning that spills or dirt could easily be wiped away, maintaining a safe space for staff and students.Prior to the application of Flowfresh SR, substantial remediation works were required including the removal of timber parquetry and the filling of over 100 lineal metres of 50mm deep service trenches.

A significant Melbourne landmark, Victoria’s Shrine of Remembrance has undergone a major redevelopment by local firm ARM Architecture. Completed in late 2014, the redesign accommodates new requirements of the memorial that have evolved in recent years, while respecting the original design by Hudson and Wardrop, thus ensuring the memorial’s use by future generations.  Built between 1928 and 1934 to honour those who served in the First World War, the Shrine was inspired by the tomb of King Mausolus, one of the seven wonders of the ancient world. In the late 1990s, the Shrine of Remembrance Trustees embarked on a bold plan for the site. Access to the upper levels of the Shrine was problematic, especially for veteran visitors, and public visitation was increasing as younger generations came to understand the legacy of their forebears. Accordingly, the Shrine’s collections were expanding with donations of artefacts from families and a growing need for education facilities and an improved visitor experience became evident.  In 2001, ARM Architecture were commissioned to develop a master plan to develop the Shrine. Following the original 1920s design, ARM proposed four symmetrical zig-zag shaped courtyards, allowing access to the undercroft spaces under the existing structure which now house gallery areas, an auditorium, dedicated education rooms, an archive and offices. Stage 1 of the project saw the Visitor Centre and two of the courtyards completed on the north side of the structure in 2003. Stage 2 expanded the undercroft with the addition of the Education Centre and Galleries of Remembrance, and the final two courtyards. ARM Design Architect Jeremy Stewart explains “It was important that each of the courtyards had a distinct feel”. The open air Student Entry Courtyard offers a separate entrance to the Shrine for school groups, with a large sculptural poppy, the flower of wartime remembrance, suspended overhead. With the colour red notorious for fading on external structures, Interpon Powder Coatings recommended a system that would be colourfast. In a high traffic space that closes for only two days each year, with the additional solemnity of the memorial environment, choosing a product that would last the distance and require minimal maintenance was essential to this project. Interpon’s D2015 Gold Global Warranty offers the Shrine Trustees this assurance. Working with Locker Group, HDM Metal, an experienced fabricator and Interpon Approved Applicators AAF Vic and Powdercoating Services ACT as exclusive warrantors provided further reassurance of the product quality.  The giant overheard poppy features Interpon D2015 Ultriva™ R15 Crimson Matt YG215A and its support structure Interpon D2015 Ultriva™ Ebony YN201A. On the south west diagonal, the Terrace Courtyard features a lush green referencing South East Asian inspired garden. Amidst the greenery, laser cut aluminium panels coated in Interpon D2015 Ultriva™ R14 Waratah Matt YG222A list the names of Victorian towns, providing a reference point for visitors. The zig-zag shape of the terrace courtyards infer irregular exposure to the sun, further emphasising the need for a product of premium quality. “Interpon are interested in and open to ideas”, says Stewart, making this a win-win collaboration for the architects of this redevelopment of Victoria’s premier place of remembrance.  

As the countdown for the Gold Coast 2018 Commonwealth Games begins, the Gold Coast Sports and Leisure Centre is emerging as the centrepiece of the newly revitalised Carrara Sports Precinct. The Centre rises from the bank of Clear Island Lake in Carrara, Queensland, resplendent in an eye-catching, sub-tropical palette of yellow and ultramarine blue. Its sprawling 16,500m2 footprint is home to over 5300 spectator seats and 15 multi-use sports courts, which will host a number of Commonwealth Games events including badminton, weightlifting, and wrestling. Designed by BVN Architecture and taking just under four years to complete, the $101 million Centre represents the best and the brightest that the Gold Coast has to offer in terms of sports training and completion facilities. Throughout the design process, BVN had to comply with standards set by the Commonwealth Games and International Sports Federations, as well as those of the local council. The resulting project embodies – and triumphs over – the challenges faced by high profile projects that need to meet high standards, and is evidence of how rewarding such projects can be when done right. It’s rare that a project so closely captures the spirit of the program for which it was designed: the Centre does this and more with flair, the bold, colourful design clearly communicating the vibrancy and high energy of the Australian sporting spirit.  To realise the soon-to-be iconic design of the Centre, BVN turned to Interpon Powder Coatings, the largest manufacturer of powder coatings worldwide. Drawing from their unbeatable experience as the trusted frontrunners in powder coatings technology, Interpon’s team of experts closely colour-matched the architects’ palette to bring their drawings to life. “We were able to work collaboratively with our liquid Metal Coatings team and Bluescope® Steel to match the corresponding powder coat colour to compliment the exterior durability required for the project,” said Gareth Connell, Interpon Specifications Manager.  Warranty-grade Interpon D2015 Ultriva™ products in Carrara Gold Matt and Copper Penny Matt met the long-term legacy requirements of the Council, and will hold their sunny colours for years to come. The Interpon D2015 Ultriva product range offers outstanding performance with a 20 year film integrity and 15 year colour and gloss retention guarantee.  The warmth of the project also reflects the human element that organisers of the 2018 Games are championing in the lead up to the event. “This is a special event… it stands for everything good about humanity,” Gold Coast 2018 chief executive Mark Peters told Inside the Games earlier this month. “We want to make sure the Gold Coast and Australia continues that.”  The gold-tinged façade is fitting in more ways than one: once the Commonwealth Games end mid-April 2018, the Centre will become the new home of the Gold Coast AFL Club, aptly named the SUNS. “We are absolutely delighted,” said Andrew Travis, CEO of the Gold Coast SUNS, about the impending move, “I can’t wipe the smiles off people’s faces.”  For over 25 years, Interpon has supplied high quality powder coating solutions for architectural projects of all styles and colour palettes, bringing smiles to the faces of designers and clients alike.

London is a vibrant, busy and beautiful city, boasting constant innovation and unique architecture. Now, developments have become bigger and more competitive year on year. With expectations on office workspaces becoming increasingly more open and flexible, the requirement for integratable security has become a complex task. This led to the existing building of 10 Queen Street Place, Riverscape to have a much-needed refurbishment following the trend of open atriums, flexible floor space and usable rooftop space. Within this project, the interior and exterior were dramatically changed and enhanced utilising fresh entry and access control security solutions. Located next to Southwark Bridge and a couple minutes’ walk from the bustling area of Cannon Street Station is Riverscape. Originally opened back in 1980, the multi-storey office space was a modern development that sat on the sought-after area of the River Thames. This project was refurbed from top to bottom, with the original Boon Edam entrance solutions being upgraded to newer more innovative products. The lead architect was Aukett Swanke with interior designers Barr Gazetas leading the design of the refurbishment and, main contractors being Overbury. Working for this project years prior in relation to the old security lanes and revolving doors that were installed by Boon Edam, the London Sales team knew the building and requirements needed. It’s common to see dated installations be retrofitted with newer security products that modernise the look and feel of an entrance as well as upgrade the technology associated with them. Download the Case Study for more information about the project.

The first installation in Australasia has been completed of Boon Edam’s Circleslide architectural curved automatic sliding doors that elegantly cater to access for disability needs of modern and traditional buildings. The Circleslide installation for Mark Moran Group at Pacific Highway Warrawee on Sydney’s North Shore provides a prestigious, weather-protected entrance to a development of up-market aged care accommodation built by Next Group for Benson McCormack Architecture.  The door’s practical advantages also apply to a wide range of buildings in Australia and New Zealand, including commercial and public and private facilities, including offices, aged care, health, hospitality, restaurant, retail, tourist and transport facility uses, says Boon Edam Australia Managing Director, Michael Fisher.Circleslide installations consist of two sets of curved sliding doors – one on each of the entrance and exit sides – to provide a larger opening than traditional sliding doors, and retaining the elegant shape of revolving doors. This extra space is a major advantage for people with a disability, or those that require mobility aids. Enhanced accessibility Circleslide curved automatic sliding doors provide spacious and comfortable access for everyone using them including especially people with disability and their carers, and particularly people those with mobility issues who rely on wheelchairs, mobility scooters, wheeled walkers and other mobility devices commonly used in workplaces and public facilities. “Access to public and private facilities is an important and increasing issue for more than five million Australians and New Zealanders living with disabilities. This growing sector of the population includes the higher proportion of older people with limited mobility, including more than 750,000 Australasians who use mobility aids,” says Mr Fisher. “Where building professionals seek to provide for such people but want to retain the prestigious shape and functionality of revolving doors, Circleslide doors are an ideal solution that provides the additional capacity required,” he says. Circleslide doors complement Boon Edam’s global ranges of revolving doors, which is one of the world’s most comprehensive ranges. Their elegant design and access control functionality are preferred by architects, builders and designers for Fortune 500 companies in 27 countries. Customisable features The Circleslide door has an optional “winter mode” whereby only one sliding door opens at a time, which can reduce HVAC losses and contribute to the overall sustainability of the building. Like all Boon Edam revolving doors, Circleslide is available in a wide variety of colours and finishes, so it can be customised to the look and feel of contemporary and period buildings. The self-learning technology incorporated in the curved sliding door mechanism ensures extremely quiet and smooth movement of the doors. Options include: Interlocking modeConnection to external alarm system (e.g. fire alarm, smoke detector)Push-button free outKey impulse switchDirection sensitive motion detectorsGlass protection sheetsFloor matsAuthorised night entry·        Air curtain technology to create a barrier of air flowing from the revolving door’s canopy or sides to further extend revolving doors’ built-in advantage of excluding heat or cold to save HVAC costs through their unique always-open, always-closed configuration.  Night Locking Options include an electromechanical lock that can be unlocked with a key or by means of an optional key impulse switch.

Part of a vast regeneration programme to improve student amenities, the UoB invested £60m in a state-of-the-art academic library. The project aimed to celebrate the wider campus architectural styles and improve access to new resources like e-journals and wireless charging stations. Associated Architects chose SAS International to provide the high acoustic and finishing touches to the academic interior fit-out. In order to create an effective library environment, acoustic performance must also be carefully considered. With the aim to create a space suited for thousands of scholars, bespoke acoustic metal wall panels were supplied to the library. Depending on the location of each tile, the panels were finished in white and black-grey PPC or anodised in regency gold. Specified with a 23% or 50% open area, the panels act as acoustic absorbers with an oblong perforation. Each panel is fitted with a black, fleece-wrapped acoustic pad for high performance. The architects specified three additional acoustic treatments for open soffit areas over computer clusters and lounge spaces. SAS500 baffles and bespoke ring shaped and circular rafts were created by SAS International to fulfil this requirement. The discs and raft-halos are an SAS150 hybrid designed to fulfil acoustic and service requirements while contributing to the contemporary look. Consisting of multiple panels, the concealed grid system creates a smooth finish enclosed using a steel perimeter trim. Long 3m baffles were also installed in a continuous sequence along walkways and group study areas. These options provide durable acoustic solution, minimising maintenance and improving access to the soffit and services.

Ferrero’s new global HQ gathers in one building with nearly 1,300 people, previously spread over five different offices. The building, with a total floor space of almost 30,000 m², opened in December 2019. The building is designed to evoke the atmosphere of an Italian square: a vast atrium is surrounded by two multi-storey office wings. Boon Edam was appointed to craft and install the golden revolving door, on behalf of facade builder Groven + Portal, who in turn worked for general contractor Felix Giorgetti. The colour of the revolving door makes a visual reference to the world-famous golden chocolate - Ferrero Rocher. The Casa Ferrero administrative building consists of two blocks built on a common basement. It was the combination of these plots, and the architectural skills, that resulted in what you see today: a building that is both impressive and elegant as well as being a pleasant and functional workplace for the employees of the food group. Ferrero’s colours are subtly incorporated into the classic facades, with bronze tones and a gilded effect over the windows as well as the entrance glass panels. This effect was achieved by applying a gold-coloured textile fabric to the laminated glass during the project’s construction. Behind the glass facade of the entrance, the most jaw-dropping area of Ferrero’s headquarters unfolds - a central atrium that connects the two blocks and is entirely covered by a glass roof. The spacious atrium is designed to function as a reception and meeting space. Horizontal circulation between the two blocks is facilitated by connecting walkways with a range of 20 meters. The vertical circulation occurs through panoramic glass elevators. The central atrium’s glass-roofed space is open to life within the company and encourages interaction between employees. This 11-storey building, including six upper levels (ground floor + 5 floors) and five lower levels, adapts perfectly to its urban surroundings. The office areas are spread over nine floors, taking advantage of maximum light for the interior space. Levels -3 to -5 include technical areas and parking spaces. Ferrero’s wish was for a functional and pleasant building for everyone who works there. We think they have achieved this in spades!

How does it work?ECOPact uses alternative materials to reduce the environmental footprint of the concrete mix.ECOPact alone reduces embodied carbon emissions by 30-60% without the use of offsetsSimilar technical qualities of conventional concreteECOPact zero goes one step further buy offsetting the residual emissions of ECOPact concrete to achieve 100 emissions reduction.The issueThe built environment is responsible for 39% of global energy-related emissions. Over a quarter of these emissions arise from running existing buildings, whilst 11% is attributable to the embodied emissions from the construction of new buildings. Did you know – concrete is the most widely used building material in the world? The production of concrete is highly energy intensive and generates significant emissions.Business GrowthAs we continue to grow and expand our store footprint nationally, in 2022 we are building a new home for Universal Store. Our objective is to accelerate our journey to a sustainable future, so we have made it a priority to integrate environmentally sustainable features in the design of this exciting new project. This also entails considering the climate impacts of this project. EcoPact - Zero ConcreteWe will need tons of concrete and other materials for the structure of our new Universal Store home. But the good news is that some pioneers are investing in research and development to deliver carbon neutral concrete.We are working closely with our construction partners - developer TradeCoast Central, and builder McNab to deliver a sustainable building. The Universal Store new purpose-built facility will make use of carbon neutral concrete supplied locally by Holcim. Their EcoPact concrete can be made carbon neutral by compensating for residual carbon emissions. In fact this product is so much better for the planet, it has just won the Best of the Best 2021 Sustainability Awards from Architecture and Design.We chose this product to achieve the following benefits:·Conserve natural resources - the product uses alternative materials (fly ash, blast furnace slag or silica fume) instead of virgin raw materials (mainly limestone and silica). ·Reduce the carbon footprint of the project - this product achieves a reduction of 30-100% of embodied emissions related to concrete usage in comparison to standard concrete. ·Use our influence and leadership to support the transition to a low carbon economy·Demonstrate that a sustainable future is within reach.

The Burj Khalifa – formerly the Burj Dubai – is a legendary building that can only be described in superlatives. At 828 metres high, it is the tallest building in the world. The Burj Khalifa has 160 floors, more than any building in the world. The building also has the highest floor, the highest façade made of aluminium and glass, the highest nightclub and the highest restaurant, the highest service lift and the lift with the longest travel distance. Finally, the building has the highest positioned revolving doors ever installed in a façade worldwide. In less than 30 years, Dubai has become the leading city in the Middle East and is known for its architectural and technical excellence. The Burj Khalifa has become the symbol of this progress. The Burj Khalifa also takes the title of the highest structure in the world back to the Middle East; the Great Pyramid of Giza used to hold the title 4 millennia ago. International Collaboration The tower was designed by architectural firm Skidmore, Owings & Merril, known for their designs for the Willis Tower (formerly the Sears Tower) and the new One World Trade Center in New York. The three-pronged design is based on the spider lily desert flower and consists of three elements around a central core, with the elements spiralling upwards. It can rightly be called an international project: the construction team consisted of Samsung Engineering & Construction employees from South Korea in collaboration with Besix from Belgium and Arabtec from the United Arab Emirates. The UK consultancy Hyder Consulting was responsible for overseeing construction of the building. In total, companies from more than 30 different countries contributed to the construction of the Burj Khalifa. A Windy Challenge The wind is quite a challenge when building a skyscraper of this size. Without additional measures, the top of the building would move so much from side to side due to the wind that people would become seasick. Dubai is also regularly tested by the shamals: sandstorms that can last for days. As the outer façade of the Burj Khalifa contains an enormous amount of glass, these weather conditions presented a considerable challenge. The three-part design proved to be the solution because the spiral floors break the wind currents around the building, resulting in a stable structure. The World's Highest Revolving Doors Skidmore, Owings & Merril's design includes an observation platform on the 124th floor of the building. Two glass revolving doors provide access to this room. At 442 metres above the ground, these are the highest positioned revolving doors ever installed in the façade of a building. The revolving doors must also be able to withstand an extremely high wind load of at least 3000 Pascal, which corresponds to an F3 class tornado. The Burj Khalifa required two automatic revolving doors with a diameter of 3,000 mm and a total height of 2,700 mm; the cover could only be 300 mm high with the motor installed. Generally speaking, a revolving door with these specifications would only be able to withstand wind loads of up to 689 Pascal. It was clear, then, that not every revolving door manufacturer could supply an entrance that met these requirements. Challenge Accepted Koninklijke Boon Edam was one of only two companies invited to devise a system for this challenge. There were two main problems that had to be solved: the round sides of the revolving door had to be strong enough to resist the wind, and the door set had to be properly fixed so the door wings could not be blown off during a storm. Boon Edam worked closely with Mace, the Hyder Consulting Group, Samsung Engineering and Construction and Turner Construction, the subcontractor, to develop a system that met all these requirements. During the first phase of the process, the second company invited to tender had to give up because their design did not meet the challenging conditions on the 124th floor. Boon Edam persisted in its efforts, and after conducting various wind load and glass tests, it became possible to adapt the construction of the Tourniket to the requirements of the Burj Dubai. A Tornado-Proof Revolving Door at the Burj Khalifa Our proposal for the Burj Khalifa consisted of a Tourniket with specially reinforced door frames twice the width and thickness of a normal revolving door. These were securely anchored with special bolts under the floor to guarantee the structure's rigidity. Although most revolving doors are installed on the top of the subfloor, this door was installed under the top finish layer of the concrete floor. To guarantee the stability of the door set, an extra-thick steel frame was added to the structure. This allows the door wings to easily withstand the wind pressure. Expansion on the 148th Floor in 2014 Boon Edam installed the same specially designed Tourniket revolving door on the 148th floor as on the 124th floor. However, the new project brought an extra challenge: transporting all of the materials from the basement of the building to the 148th floor. First, the materials had to be transported in one lift to the 111th floor. They were then transferred to a second lift, from where everything had to be moved manually from the 149th floor to the 148th floor, to the door's location. Special Projects Based on Standard Solutions The revolving doors we created for the Burj Khalifa were an extreme challenge. The experience and expertise of our technicians combined with the tried and tested technology of the Tourniket enabled us to develop a successful solution. Both revolving doors are now used daily and give visitors a spectacular view of Dubai. The glass design beautifully complements the modern façade of the observation platform and puts Dubai's beautiful skyline in the spotlight.