"sheet roof cladding"

Non-slip epoxy flooring in a roof tile factory.

No 1. Collins Wharf is the latest part of the $1.2 billion development of the Victoria Harbour precinct. The 29-level apartment complex, built by Lend Lease and designed by Architectural firm, Bates Smart was completed in September this year and boasts 321 water-lined apartments and townhouses. Expoconti were awarded the wall and ceiling contract for the $106M development and soon after contacted Rondo to supply systems for the external walls, external cladding and internal suspended ceiling system.

Collaboration Architect: Rossi ArchitectsBuilder: M+J BuildersMaterial & ApplicationOur ECOTONE Matt and ECOTONE Sharp were applied onsite to the compressed fibre cement (CFC) soffit cladding to bring about a natural timber look aestheticOutcomeWe love our Gol Duhn with black shadow line edge finish on these soffits. It has been a pleasure to collaborate on this community hall to deliver a truly stunning space for local gatherings.

Ausco Modular is one of Australia’s largest construction companies using modular technology. Ausco are part of the world’s largest modular solutions group, Algeco Scotsman, whose global reach and R&D capability is leading the industry on the world’s stage. A full roof replacement and partial renovation was undertaken at the Brisbane manufacturing site. Metroll is proud to be involved with supply of materials to this project and worked closely with the roofing contractor to ensure the project ran smoothly.

The first stage of a two hectare urban regeneration development in Docklands opened in 2018 and introduced the city of Melbourne’s first elevated public park. Floating 10 metres above open public space, a spectacular Tongue & Groove Cladding Soffit overhangs 90 metres, providing natural warmth and texture and remaining consistent with the design of the project. Installed by our partner installer Casello, the project is an example of how our expert installers can complete a project on time and on budget. Green space in the CBD Biophilic design principles were a key to the design of One Melbourne Quarter, bringing the warmth and beauty of natural materials to the workplace. The most prominent inclusion is the spectacular Skypark, located directly above the entrance of the building, on the second floor. The Skypark is a perfect ‘suspended oasis’, bringing the uniquely relaxing aspects of a local park to the inner city. A statement through a soffit With the Skypark suspended above street level, the underside presented a perfect opportunity for the architects Denton Corker Marshall to create a unique feature which was consistent with the design ambitions of the project. Behind the look Sculptform Tongue & Groove Cladding provided a beautiful natural aesthetic in spotted gum. The combination of visual features and colour variation contrasts the greys of the Melbourne CBD and contributes to the overall identity of the project. PEFC certified timber was required to meet Green Star Rating, which was then sourced by Sculptform.

Forget predictable ‘Hamptons’ beach design, and instead think laid-back beach location with a slight mid-century feel. To compliment the Goodwood Victorian ash, IronAsh cladding and Australian Oak Engineered Flooring were specified to create a continuous flow of design from inside to out. Matching the timber throughout a space creates a harmonious atmosphere that connects each room cohesively. Specifying timber all from the one manufacturer like ASH means you are getting consistent grain and quality products throughout the entire build.

THE CHALLENGE: House 30+ new HVAC&R mechanical plant equipment and vents. Retrofitted to the roof of a large, multi-level shopping centre without interrupting regular retail operations.THE SOLUTION: We supplied over 30 EasyMech MR (purlin mount) and Span+ (rafter mount), HVACR platforms in Kit form.Our Span+ (rafter-mount) system, was designed to be 100% penetration-free and installed on the surface of the roof over the rafters.We also supplied walkways, up & overs, and ladders – all in Kit form! Providing savings in cost and time.

The Chadstone Shopping Centre in Melbourne, Australia, is an amazing piece of engineering and architecture. With its stunning gridshell glass roof, the extended building is now the largest enclosed shopping centre in the Southern Hemisphere.

This project is a great example where the client wanted to realise the instant savings of Con-form Group’s engineer certified, rafter mounted system, over costly traditional mounting systems.With a mixture of our EasyMech MR (purlin-mounted), and Span+ (rafter-mounted), HVAC platforms - the client was able to successfully mount all mechanical units across the roof of this mixed-use development in Tasmania.Spanning over 9 metres, this retrofitted Span+ (rafter-mounted), installation answered the clients brief in more ways than one.Rated to 2.5kPa and attached to Con-form Groups proprietary steel stub columns – this platform and it’s screens were retrofitted to the roof of this shopping centre within 2 days.Paired with our Louvre airflow and Classic Screen Walls.

Monash University’s Clayton campus was recently awarded three major architecture awards by the Australian Institute of Architects for the second year running.The precinct consists of four new residential buildings with associated retail and informal learning spaces, with each of the buildings having its own individual architectural style.The project includes designs from four different architects including Hayball, Jackson Clements Burrows Architects (JCB), Richard Middleton Architects and McBride Charles Ryan, with master planning from MGS Architects and partners.Central to the design are the powder coated aluminium elements featured across each of the buildings, ranging from sharp blacks and silvers on one building through to bright and exuberant colours on another, driving home the individuality of each designer.Among the award winning designs, the Logan Hall residency, designed by McBride Charles Ryan was recognised by the judges for its excellence in architectural skill and merit of design. Interpon Black Ink was used for the shading devices and window frames, with Interpon Eternal Silver Satin specified for the weather panels above the ground floor retail.“As we were conscious of long term maintenance as well as creating an ongoing pleasing presence, the products used on the project were chosen for their intrinsic beauty and longevity,” says Debbie Ryan of McBride Charles Ryan.“The pattern is intentionally complex. We have used honest and time proven Interpon products which have all come together in a really joyful way through composition.”Having previously worked on the colourful The Icon apartment complex in St Kilda designed by JCB, Interpon’s Specification Expert Gareth Connell understands the importance of tailored palette when vibrancy and colour are central to a project.“We knew the design brief called for a exuberant range of colours for a wide range of building elements and performance of this aesthetic. We knew we’d have a proven high performance finishing solution that would maintain the performance requirements for such a high profile project, which is why Interpon D2525 Super Durable polyester powder coat was specified.”In contrast to the more ‘simple’ colour scheme used for Logan Hall, the Turner Hall building, designed by JCB, is defined by its bright colours, using a rainbow of ten different colours from the Interpon colour palette to create a vibrant and refreshing appearance that has revitalised the University as a whole, traditionally known for its dull brown buildings.A coloured ‘hood’ at the window of each sole occupant studio glows at night, enhancing the colour spectrum. Custom colours from the Interpon Ultriva™ collection were used for aluminium elements including extrusions, sheets, flashings, cladding, trims and fins.The complexities of the ambitious project required careful consideration and planning between the architects and powder coating supplier. The vibrant design brief lent itself to Interpon’s unique small batching facilities in Sunshine, Melbourne, that cater for such striking colour schemes in a cost effective and timely manner.Throughout the project, specialists from Interpon Powder Coatings worked closely with the multiple architectural teams involved in the project to ensure the perfect colour palette was developed for the best results both in individual building design and the project as a whole.In specifying the Interpon D2525 series, the designers were ensured significantly higher gloss retention and resistance to colour change along with maximum film integrity guaranteeing long term cosmetic and functional protection. Interpon D2525 offers 25 year film integrity and gloss retention with 15 year colour retention and chalking resistance.The Interpon D2525 range exceeds American Architectural Manufacturers Association Standards for High Performance Organic Coatings on Aluminium Extrusions and Panels as well as exceeding the performance criteria of AS 3715 Metal finishing – Thermoset powder coating for architectural applications of aluminium

The £70 million project saw SAS International design and manufacture bespoke spun alum­inium profiled discs, acoustic metal wall panelling and System 600 rafts in the new terminal. The architects 3D Reid had to make the building light, airy and modern yet the façade and various materials used within the terminal had to withstand potential of a security breach. All products installed ‘land-side’ were required to meet the requirements of Aviation Security in Airport Development (ASIAD). The result answers aesthetic demands, yet provides the highest level of performance for the requirements of the building. For the design to be realised, square aluminium sheets were cut by the manufacturer into a circle and spun into a dome. Installation in such an environment means safety cables had to be attached to each disc, wall panel, tile and raft to ensure they do not fall and cause injury. Allowance for safety cables to be attached had to be taken into consideration during the design phase. Large vertical wall panels with an ultra-micro perforation were also specified to provide the necessary acoustic properties required for this vast open space. The very fine 0.7mm perforation, with 1% open area, helps to manage acoustics within the large open spaced terminal. The off-site modular manufacture of the architectural metalwork products meant installation was quicker, which causes less disruption to such a busy environment, and in addition there is no waste on site. Aesthetic versatility can be achieved using SAS International Architectural Metalwork throughout projects. It also allows for inte­gration of M&E services into the building design while meeting design demands and durability requirements. The range includes acoustic baffles, acoustic wall panels, air handling units, bespoke ceilings, and column casings.

A bold and significant new development has emerged in St Kilda as a ‘liveable Lego tower’, rising in tiered rainbow cubes that appear to balance like building blocks. Aptly named The Icon, the distinctive new building is wrapped in expanded aluminium mesh that changes colour as sunlight moves.The inspiration of artist Matthew Johnson, who worked with Jackson Clements Burrows Architects to conceptualise the distinctive complex, was achieved with Interpon Powder Coating on board as a collaborative partner.“My vision for the project was for people look up and see something interesting, to see something that is in a sense iconographic – as a marker or reference point,” explains Matthew.Interpon were involved with the project “right from the start”, explains Gareth Connell, Regional Specification, Interpon. Their association began after they were introduced to Pace Developments to discuss colour and product selection for the external façade.“We work closely with Interpon, and Pace asked us to quote with the product already powder coated,” says Ian Dunstan, southern regional sales manager at Locker Group, who manufacture perforated and expanded metal. Interpon were able to step in and develop the colour range separately, to meet the design brief and provide an ultra-durable coating system that meet the expectations of all parties.“The team at Interpon were very accommodating, engaged and professional in taking the concept on board,” says Matthew. “We were able to manifest unique colours based on the ratios I created with their chemist, inventing a whole new series of colours. This was crucial, as each level is depicted in different colour hue variations from earth to sky, which cross reference the nature of the geographical and environmental stratums. This flux of seasonal change is portrayed through subtle tonal gradation. Working with Interpon was a very fluid operation.”Interpon has collaborated on several high profile property developments and high rises over the years – although perhaps none quite as unique or with as many distinct characteristics as The Icon. “The nature of expanded aluminium mesh is such that it is formed by shearing and expanding aluminium sheet to create the ‘3D form’ effect. A visually appealing system for a façade, the shearing of the metal can present issues with very sharp edges, particularly in aggressive coastal environments,” Gareth explains.“Part of understanding this project was to comprehend as many elements as possible. Given the location was in St Kilda, with the bay just over 1.5km away, environmental considerations such as UV degradation, exposure to corrosive sea salts and prevailing winds needed to be considered.”After reviewing available data, such as Bureau of Meteorology weather patterns and local geography and topography maps, a specific duplex or two-layer powder finishing system was specified.“This consisted of a controlled preparation process for the expanded aluminium sheets. An epoxy barrier primer (was specified) to provide enhanced protection and to build the sharp edges in order to minimise issues associated with filiform corrosion. And the ultra-durability polyester powder top coat was developed in 34 distinct colours,” Gareth says.After the colour range was developed, it was applied by powder coating specialists Mansutti Bros. Lead by managing director Claude Mansutti, the team refinished hundreds of mesh panels over a period of nine months.“It was a major benefit to be using powder coating because, unlike liquid paints, powder is cured once it comes out of the oven and it’s ready to go once it’s cooled down. If they were painted, the drying phase could delay the process from refinish to installation by up to two weeks. It meant we were able to keep to a very strict schedule,” Claude says.“The project involved a lot of large spreadsheet work. There were 17 floors and over 30 colours, with panels in 15 sizes; it was quite a matrix to work with. But the end result is so different and so unique. It’s an interesting design and I’m sure it’s going to be a talking point for the area for many years.”

CollaborationArchitects: HassellBuilder: ADCO ConstructionsBrief Protection of the carpark’s white appearance from staining, soiling and future graffiti strikes.Material & ApplicationECOCLEAN Porosity SealerECOCLEAN Self-Cleaning CoatingOutcomeAfter a number of years since application, the car park continues to self-clean and keep its as-new white appearance through the photocatalytic properties of our ECOCLEAN dual coating system. Harmful compounds are continuously broken down when they come into contact with a coated surface in addition to benefiting from graffiti resistance.Testimonial“This is an example of our functional and protective coatings removing the barriers to having white or fair-faced concrete or cladding in building designs. Their self-cleaning, anti-carbonation, anti-fungal, and graffiti resistant properties mean buildings look as good as new, enabling fresher and lighter colours to be more prevalent in our built environment.”Tony Watling, CEO ECOTONE & ECOCLEAN, Australia & New Zealand

Designed by Smart Design Studio, the building is an honest layering of old and new as expressed by the raw treatment of the exterior façade through to the smooth, modern interior. The rooftop addition connects the double-height banks of glass Breezway Louvres with an articulated aluminium roof folding down as a screen to the back of the building. The end result successfully incorporates flexible and functional office interiors and a two-bedroom rooftop apartment within a rigorously controlled contemporary architecture of old and new.

Designed by Benson McCormack Architects and built by Hone Constructions. The curved glass elements seen at the ground level entry shopfronts and in the feature penthouse facades are key to the undulating design which becomes the signature for the “Wave” Apartments building. In particular the projecting curved façade at each end of the penthouse roof level is a major element of the architectural design and a feature that can be seen from afar. The sweep of the concrete rood appears to float above the skin of curved glass creating a dramatic visual effect.

Ivanhoe’s newest building is a landmark you can’t miss. The facade components of light bricks, dark cladding and luminous aluminium Click-on Battens perfectly complement each other, creating a contemporary finish. The interior also features our battens, which seamlessly connects to the exterior. The building comprises a three-level basement, ground floor retail outlets, two levels of offices and multiple fully appointed apartments among the two upper levels. The building is bordered on three sides by busy public roads which posed logistical challenges with its construction. However, the speed and ease of installing Click-on Battens alleviated this issue on the upper levels. The curved facade is wrapped in Sculptform aluminium Click-on Battens. They were installed upon standard and curved tracks which were delivered to site in a flexible state so that they’re able to be wrapped around the substrate and hug the exterior. Batten clips are factory fixed to the tracks at the spacing sequence that is specified. Helping to save time installing on-site. Battens are simply push-clicked onto mounting tracks that are positioned behind the battens in a concealed manner.

About the ProjectThis Child Health and Learning facility in Manly, deliversspecialist child healthcare for up to 15,000 families a yearfrom rural, regional and remote New South Wales andbeyond.The new facility will integrate a state-of-the-art child schooland health service that will accommodate regional childrenand families nationwide.This six storey building includes school classrooms,consultant and observation rooms, a paediatric oral healthunit with a dental and orthodontics room, ophthalmology,occupational therapy, sensory rooms and a telecare centre.ChallengeOver 80% of construction litigation and defect claims are a result of water ingress, of that 80%, almost 30% of those are below grade issues. (City Futures Research Centre UNSW).The two biggest waterproofing challenges for this build were:1) Below Grade - Non structural Blinding Slab, 4 metres below sea level and less then 50 metres from Manly Beach. This build had decanters pumping over 1.3 million litres of water per day awayfrom the site during the construction phase.2) The creation of a waterproofing solution which would not fail if the membrane was penetrated, be it in the pre or post construction phase.Due to the proximity to the beach and the build having a raft slab in the basement, a standard cookie cutter below-grade waterproofing solution was not an option for this build.Tremco SolutionTremco were asked to provide a solution for this complex build. The biggest and most demanding waterproofing areas within the build that needed attention were:1) Below Grade - 50 metres from the ocean and 4 metres below sea level, we needed a reliable waterproofing solution, that would also be robust enough to withstand any punishment tradesdelivered post installation, we recommended and used Paraseal SW (Saltwater). Paraseal SW is a multi-layer sheet membrane waterproofing system consisting of a self-sealing, expandable layer of bentonite laminated to an impermeable, high density polyethylene (HDPE).2) iAuditor reporting- iAuditor is an onsite quality assurance program Tremco conduct for the builder and applicator to ensure our products are being installed correctly and to specification. This gives the builder the confidence that there will be no waterproofing defects within the build.Overall, both the builder and developer were happy with the end result, which provided the warranty and quality required of such a development.

The 52mm drainage cell has been used as normally in two guises. Firstly as a TurfcellTM grass reinforcement such as at Natural Designer Homes , a display home in Casuarina NSW. The photograph of the driveway is from about 1year ago, some 4 years from installation. As there are several cars in the family as well as work trucks the installation looks quite good.Secondly as a Gravel cellTM gravel retainer, such as that used at Leaf and Limb Nursery in Kin Kin Qld., where they use the 52mm cell in the walkways as this makes it easier for them to run the trolley through the gravel.However there is a third use for the 52mm drainage cell. That is as walk ways in mining camps. Traymark Industrial Caravans make the vans for accommodation for the workers and Atlantis® 52mm cells are supplied with each van to be used as a walk way to keep workers out of the mud and dirt when at their accommodation..Secondly as a Gravel cellTM gravel retainer, such as that used at Leaf and Limb Nursery in Kin Kin Qld., where they use the 52mm cell in the walkways as this makes it easier for them to run the trolley through the gravel.Now for another use: a client already was successfully using our 52mm drainage cell as reinforcement for parking bays beside a river and in August 2011, it occurred to him that he could extend the parking area into a boat ramp. Our 52mm drainage cell is made from recycled polypropylene with U. V. protection, in sheets being 480mm x 260mm x 52mm.Two tracks, being 0.96m in width were connected to the 52mm drainage cell in the parking area and also were secured by metal hook pegs to the drainage cell of the parking area. The tracks lead to a full width ramp (2.88m in width) into the water.To prevent the ramp from sinking fully into the silt, the ramp and adjacent section of the two tracks are formed by two layers of 52mm drainage cell connected to each other by cable ties. Metal hook pegs were also used to assist in holding the ramp in position.We contacted our client in August 2017 and he is very happy with the boat ramp which is still in use despite several floods, and constant exposure to the elements.Thus the high load bearing of approximately 4000t/sq. M and the long useful life of the 52mm drainage cell has permitted the 52mm drainage cell to be used and still being used in many ways.

Acrovyn by Design® from Construction Specialties, was specifically chosen for the new Veterinary Specialist Services (VSS) Hospital in Jindalee, Brisbane, Queensland. The overall objective of the project was to create a bright and welcoming space, as well as an extremely hygienic care environment for the veterinary doctors and staff, the patients (pets) and their owners.The combination of both functionality and design flexibility available with Acrovyn by Design® has allowed the creative “cute pet theme” to be installed behind the wash basins as splash-backs. The images used include a collection of cute animals such as kittens and puppies, which could very easily be executed with the design flexibility and functionality of Acrovyn by Design® wall panel sheets.Veterinary hospitals and lobbies are high traffic environments with a significant amount of equipment, including trolleys and stretchers that can scrape or bump against walls. In addition, they have strict cleaning requirements for high hygiene standards that often requires the use of harsh chemicals, such as bleach, to disinfect hard surfaces.The client’s mission statement is to “provide the best possible care”. To this end, they have 4 different locations around Queensland all operating a 24-hour referral and emergency animal hospital. All facilities have state-of-the-art equipment with experienced and helpful staff. The first of the four hospitals opened to the public in 2000.Acrovyn by Design® has a proven reputation as the preferred choice with many major hospital projects across Australia, including The Royal Hobart Hospital, The Memorial Hospital Adelaide, The Royal Melbourne Hospital and Adelaide’s Calvary Hospital to name a few. It is wonderful to see that the unique qualities of Acrovyn by Design® are now being recognized as suitable for use in the care of our much-loved pets undergoing veterinary care as well.Did you know that the number of Australians who are adopting or fostering pets since the COVID-19 restrictions were introduced has exploded? According to the RSPCA, many people are now adopting pets because they feel that they finally have the time to settle a new animal into their home. It is also believed that home isolation has increased the desire among many single people for a companion. The RSPCA has reported a 45% increase in dog adoptions and a 20% increase in cat adoptions since COVID19 began.Consider Acrovyn by Design® for your next project; for design flexibility, impact resistance and easy to clean maintenance in veterinary hospital environments. In addition, Acrovyn by Design® allows for fast installation when faced with tight project schedules in 24/7, critical care operating workplaces.

Ferrero’s new global HQ gathers in one building with nearly 1,300 people, previously spread over five different offices. The building, with a total floor space of almost 30,000 m², opened in December 2019. The building is designed to evoke the atmosphere of an Italian square: a vast atrium is surrounded by two multi-storey office wings. Boon Edam was appointed to craft and install the golden revolving door, on behalf of facade builder Groven + Portal, who in turn worked for general contractor Felix Giorgetti. The colour of the revolving door makes a visual reference to the world-famous golden chocolate - Ferrero Rocher. The Casa Ferrero administrative building consists of two blocks built on a common basement. It was the combination of these plots, and the architectural skills, that resulted in what you see today: a building that is both impressive and elegant as well as being a pleasant and functional workplace for the employees of the food group. Ferrero’s colours are subtly incorporated into the classic facades, with bronze tones and a gilded effect over the windows as well as the entrance glass panels. This effect was achieved by applying a gold-coloured textile fabric to the laminated glass during the project’s construction. Behind the glass facade of the entrance, the most jaw-dropping area of Ferrero’s headquarters unfolds - a central atrium that connects the two blocks and is entirely covered by a glass roof. The spacious atrium is designed to function as a reception and meeting space. Horizontal circulation between the two blocks is facilitated by connecting walkways with a range of 20 meters. The vertical circulation occurs through panoramic glass elevators. The central atrium’s glass-roofed space is open to life within the company and encourages interaction between employees. This 11-storey building, including six upper levels (ground floor + 5 floors) and five lower levels, adapts perfectly to its urban surroundings. The office areas are spread over nine floors, taking advantage of maximum light for the interior space. Levels -3 to -5 include technical areas and parking spaces. Ferrero’s wish was for a functional and pleasant building for everyone who works there. We think they have achieved this in spades!